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Fructose dehydration to 5-hydroxymethylfurfural over supported acid catalysts: impact of acid chemical species. 负载型酸催化剂上果糖脱水制5-羟甲基糠醛:酸化学种类的影响。
IF 4.6 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-08-05 eCollection Date: 2026-09-15 DOI: 10.1039/d6se00627b
Aina Syahida Jamal, Cameron-Alexander H Price, Molly Smith, Daniel Lee, Jesús Esteban, Christopher M A Parlett

Biomass-derived 5-hydroxymethylfurfural (HMF) represents a crucial platform molecule in the advancement of sustainable chemical production, being produced via acid-catalysed dehydration of sugars. This study investigates the impact of three supported organic acids, namely sulphonic (RSO3H/stellate), phosphonic (RPO3H2/stellate), and carboxylic (RCOOH/stellate) acids, grafted on mesoporous silica nanospheres. Deployment of these as catalytic species facilitates the evaluation of acid strength on HMF dehydration and the impact on subsequent undesirable side reactions, including polyfuranic humin formation. While increased acid strength promotes higher fructose conversion, the weaker carboxylic acid catalysts consistently exhibit superior long-term selectivity towards HMF. Maintaining high HMF selectivity is reliant on preventing further reactions of it, with acid-catalysed aldol condensations yielding humins more favourably over stronger acid sites. After 45 min at 165 °C, HMF selectivity is greater for RCOOH/stellate (85% at 53% conversion) relative to RSO3H/stellate (78% at 83% conversion) and RPO3H2/stellate (71% at 91% conversion). As reaction temperature escalates, a trade-off between elevated conversion and diminishing selectivity is apparent for all catalytic materials. At 185 °C, conversion reaches 70% in only 5 min with HMF selectivity of 89%, but at the expense of reduced long-term process selectivity (HMF selectivity ∼23% at 45 min). The catalyst's green credentials are further apparent from a facile reactivation protocol, which restores >85% of the initial catalyst activity.

生物质衍生的5-羟甲基糠醛(HMF)是推进可持续化学生产的关键平台分子,通过酸催化糖脱水生产。本研究考察了三种负载有机酸,即磺酸酸(RSO3H/星状)、磷酸酸(RPO3H2/星状)和羧酸(RCOOH/星状)酸接枝在介孔二氧化硅纳米球上的影响。这些作为催化物质的部署有助于评估酸强度对HMF脱水的影响以及对随后不良副反应的影响,包括聚呋喃人敏的形成。虽然增加的酸强度促进了更高的果糖转化,但较弱的羧酸催化剂始终对HMF表现出优越的长期选择性。维持高的HMF选择性依赖于防止它的进一步反应,酸催化的醛醇缩合比强酸位点更有利于产生人蛋白。165℃作用45 min后,RCOOH/stellate的HMF选择性(53%转化率为85%)高于RSO3H/stellate(83%转化率为78%)和RPO3H2/stellate(91%转化率为71%)。随着反应温度的升高,对于所有的催化材料来说,转化率的提高和选择性的降低之间的权衡是显而易见的。在185°C下,转化率在5分钟内达到70%,HMF选择性为89%,但代价是长期工艺选择性降低(45分钟时HMF选择性约23%)。催化剂的绿色证书进一步从一个简单的再激活方案中得到体现,该方案可恢复初始催化剂活性的85%。
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引用次数: 0
Enhanced arabinose utilization by adaptively evolved Klebsiella pneumoniae enables efficient 2,3-butanediol production from sugar beet pulp. 适应性进化的肺炎克雷伯菌提高了阿拉伯糖的利用率,使甜菜浆中2,3-丁二醇的生产效率提高。
IF 4.6 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-07-12 eCollection Date: 2026-07-28 DOI: 10.1039/d6se00474a
Kawinharsun Dhodduraj, Vivek Narisetty, Seyed Ali Nabavi, Frederic Coulon, Sunil K Maity, Vinod Kumar

Fermentative production of 2,3-butanediol (BDO) offers a sustainable alternative to fossil-based chemical synthesis, but its economic feasibility strongly depends on the use of low-cost feedstocks and efficient microbial strains capable of utilizing mixed sugars. In the current study, Klebsiella pneumoniae was used to produce BDO from arabinose and glucose-rich fractions derived from sugar beet pulp (SBP), a major sugar industry waste. Initial shake-flask studies revealed efficient BDO formation from arabinose, although fermentation performance was declined at higher concentrations (60 g L-1) due to substrate inhibition. The strain was subjected to adaptive laboratory evolution (ALE) to overcome this limitation. The evolved strain (A4) showed enhanced arabinose utilization and achieved a productivity of 0.54 g L-1 h-1 at 100 g L-1 arabinose compared with 0.43 g L-1 h-1 for the parent strain. The fed-batch bioreactor cultivation of the evolved strain resulted in BDO titers of 84.9 and 96.7 g L-1 with a conversion yield of 0.39 g g-1 using arabinose- and glucose-rich mixture of pure sugars, respectively. During fed-batch cultivation, the strain accumulated 82.2 and 92.4 g L-1 BDO from arabinose- and glucose-rich SBP hydrolysates, respectively, with a conversion yield of 0.38 g g-1. The pasteurization of SBP hydrolysates significantly improved fermentation kinetics, which resulted in the shortening of fermentation times by 30-40 h while maintaining the BDO titer and yield comparable to the non-pasteurized hydrolysate. Overall, BDO production from pure sugars and sugar-rich hydrolysates from SBP was similar. These results demonstrate the immense potential of the isolate K. pneumoniae as a biofactory in valorizing SBP into BDO with possibility for future industrialization.

发酵生产2,3-丁二醇(BDO)为化石化学合成提供了一种可持续的替代方法,但其经济可行性在很大程度上取决于使用低成本的原料和能够利用混合糖的高效微生物菌株。在目前的研究中,肺炎克雷伯菌被用于从甜菜浆(一种主要的制糖业废物)中提取的阿拉伯糖和富含葡萄糖的馏分中生产BDO。最初的摇瓶研究表明,阿拉伯糖可以有效地形成BDO,尽管在较高浓度(60 g L-1)下,由于底物抑制,发酵性能下降。该菌株进行了适应性实验室进化(ALE)以克服这一限制。进化后的菌株(A4)对阿拉伯糖的利用率提高,在100 g L-1阿拉伯糖条件下的产量为0.54 g L-1 h-1,而亲本菌株为0.43 g L-1 h-1。进化菌株的补料间歇式生物反应器培养结果表明,使用阿拉伯糖和富含葡萄糖的纯糖混合物,BDO滴度分别为84.9和96.7 g L-1,转化率分别为0.39 g g-1。在分批补料培养过程中,菌株从富含阿拉伯糖和葡萄糖的SBP水解产物中分别积累了82.2和92.4 g L-1 BDO,转化产量为0.38 g g-1。SBP水解物的巴氏灭菌显著改善了发酵动力学,使发酵时间缩短了30-40 h,同时保持了BDO滴度和产率与未巴氏灭菌的水解物相当。总的来说,纯糖和富含糖的SBP水解物产生的BDO是相似的。这些结果表明,分离的肺炎克雷伯菌作为一个生物工厂,在将SBP转化为BDO方面具有巨大的潜力,并有可能在未来工业化。
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引用次数: 0
Performance and stability of membrane-photoelectrode assemblies with BiVO4 photoanodes for water splitting. BiVO4光阳极用于水分解的膜光电极组件的性能和稳定性。
IF 4.6 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-06-19 eCollection Date: 2026-07-28 DOI: 10.1039/d6se00417b
Roberto Valenza, Sebastiano Gadolini, Isaac Holmes-Gentle, Francesco Spanu, Elena C Corbos, Sophia Haussener

Membrane-photoelectrode assemblies are a promising device configuration to directly electrolyse liquid water or water vapour into hydrogen and oxygen using solar energy. For the first time, we studied the performance and the stability of membrane-photoelectrode assemblies with BiVO4 photoanodes and CoPi co-catalysts on metallic felt at different temperatures. Upon illumination with simulated solar light, photocurrent densities of 0.23 mA cm-2 at 1 V vs. RHE were obtained with the proton-exchange ionomer and 0.06 mA cm-2 with the anion-exchange ionomer, all using liquid water at 30 °C. Operation with liquid water at 56 °C reduced the onset potential difference under light and in the dark due to more severe recombination of charges, independent of the choice of ionomer. The (photoelectro)chemical corrosion reactions resulted in the dissolution of Bi, V, Mo and Co, which was accelerated by temperature. The dissolved species formed solid particles mainly containing vanadium in the proton-exchange membranes. Operation of proton-exchange membrane-photoelectrode assemblies with water vapour resulted in an 85% decrease in the photocurrent density produced at 1 V vs. RHE as the hydration of the ionomer was reduced. The more acidic local pH at the ionomer-photoelectrode interface (compared to liquid water operation) accelerated the dissolution of the photoactive material in time, resulting in a faster decrease in the saturation current density. Membrane-photoelectrode assemblies have been demonstrated to expand practical device configurations beyond conventional planar setups. The remaining performance gap with respect to planar photoelectrodes highlights the gains that systematic optimisation of membrane-photoelectrode assemblies can still unlock.

膜光电极组件是一种很有前途的装置配置,可以直接利用太阳能将液态水或水蒸气电解成氢和氧。我们首次研究了BiVO4光阳极和CoPi共催化剂在金属毡上的膜光电极组件在不同温度下的性能和稳定性。在模拟太阳光照下,质子交换离聚体在1 V vs. RHE下的光电流密度为0.23 mA cm-2,阴离子交换离聚体在30°C的液态水下的光电流密度为0.06 mA cm-2。在56°C的液态水中操作,由于更严重的电荷重组,与选择的离聚体无关,因此减少了光照和黑暗条件下的初始电位差。(光电)化学腐蚀反应导致Bi, V, Mo和Co的溶解,温度加速了溶解。溶解的物质在质子交换膜中形成以钒为主的固体颗粒。质子交换膜-光电极组件与水蒸气的操作导致在1 V时产生的光电流密度比RHE降低85%,因为离子的水化作用减少了。与液态水操作相比,离聚体-光电极界面处的局部pH值越酸,光活性物质的溶解就越及时,饱和电流密度下降越快。膜光电极组件已被证明扩展了实际设备配置,超出了传统的平面设置。关于平面光电极的剩余性能差距突出了膜-光电极组件的系统优化仍然可以解锁的收益。
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引用次数: 0
Highly active Pd-doped ZnCo2Se4 spinel nanoelectrocatalysts for synergistic hydrogen evolution and methanol/urea oxidation–assisted water splitting validated by DFT DFT验证了高活性pd掺杂ZnCo2Se4尖晶石纳米电催化剂协同析氢和甲醇/尿素氧化助水裂解
IF 4.6 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-06-04 DOI: 10.1039/D6SE00383D
Mai Almohaimeed, Refah Saad Alkhaldi, Mohammed Ashraf Gondal, Munirah Abdullah Almessiere, Mohamed Jaffer Sadiq Mohamed, Abdulhadi Baykal and Serkan Caliskan

Highly active palladium-doped spinel zinc cobalt selenide (PZCS)-coated nickel foam (ZnPdxCo2−xSe4 (x ≤ 0.08)@NF) nanoelectrocatalysts were prepared via a two-step hydrothermal method. The spinel phases of the engineered samples were confirmed by X-ray diffraction, revealing a microsphere surface morphology with a dense nanofeather configuration. Chronopotentiometry measurements of the prepared nanoelectrocatalysts revealed their excellent hydrogen evolution reactivity, low overpotential (∼64 mV, similar to that of the benchmark Pt catalyst), low Tafel slope (∼55.61 mV dec−1), and long-term stability exceeding 24 h. An electrochemical study with 6.0% Pd doping indicated higher hydrogen evolution efficacy, attributed to the increased surface area and accelerated charge-transfer kinetics at the semiconductor electrolyte interface. Methanol oxidation (MO), urea oxidation (UO), and MO-/UO-assisted water splitting analyses confirmed the optimal performance with 6.0% Pd. Density functional theory calculations were performed to evaluate the effects of Pd dopants on the catalytic activity of ZnCo2Se4 (ZCS). The hydrogen, water, and methanol adsorption energies on ZCS and PZCS demonstrated consistently exothermic interactions at all surface sites. Therefore, the incorporation of Pd enhanced hydrogen and water adsorption while preserving the weak binding toward methanol that remained non-competitive with hydrogen adsorption. The computed hydrogen adsorption free energies suggested near-optimal values (approximately −0.44 eV) at the Pd site, designating it as the active center for hydrogen evolution reactivity. The simulated electronic density of states indicated supplementary energy-level contributions from Pd near the Fermi level, improving electronic conductivity and charge transfer during electrocatalysis. Thus, Pd-doped ZCS enhanced the electronic properties of the nanoelectrocatalyst active surface, providing suitable candidates for coupled hydrogen evolution and MO-/UO-assisted water splitting.

采用两步水热法制备了高活性掺钯尖晶石锌钴硒化(PZCS)包覆泡沫镍(ZnPdxCo2−xSe4 (x≤0.08)@NF)纳米电催化剂。通过x射线衍射证实了工程样品的尖晶石相,揭示了具有致密纳米羽毛结构的微球表面形貌。对制备的纳米电催化剂的计时电位测量表明,它们具有优异的析氢反应活性,低过电位(~ 64 mV,与基准Pt催化剂相似),低Tafel斜率(~ 55.61 mV dec−1)和超过24 h的长期稳定性。在电化学研究中,当掺杂6.0% Pd时,由于半导体电解质界面的表面积增加和电荷转移动力学加速,表明了更高的析氢效率。甲醇氧化(MO)、尿素氧化(UO)和MO-/UO辅助水分解分析证实,当Pd为6.0%时,效果最佳。采用密度泛函理论计算了钯掺杂对ZnCo2Se4 (ZCS)催化活性的影响。氢、水和甲醇在ZCS和PZCS表面的吸附能均表现出一致的放热相互作用。因此,Pd的加入增强了氢和水的吸附,同时保持了对甲醇的弱结合,与氢的吸附保持非竞争性。计算得到的氢吸附自由能在Pd位点接近最优值(约为- 0.44 eV),表明Pd位点是析氢反应活性的活跃中心。模拟状态的电子密度表明,Pd在费米能级附近的补充能级贡献,改善了电催化过程中的电子导电性和电荷转移。因此,掺杂pd的ZCS增强了纳米电催化剂活性表面的电子性能,为耦合析氢和MO-/ o辅助水裂解提供了合适的候选材料。
{"title":"Highly active Pd-doped ZnCo2Se4 spinel nanoelectrocatalysts for synergistic hydrogen evolution and methanol/urea oxidation–assisted water splitting validated by DFT","authors":"Mai Almohaimeed, Refah Saad Alkhaldi, Mohammed Ashraf Gondal, Munirah Abdullah Almessiere, Mohamed Jaffer Sadiq Mohamed, Abdulhadi Baykal and Serkan Caliskan","doi":"10.1039/D6SE00383D","DOIUrl":"https://doi.org/10.1039/D6SE00383D","url":null,"abstract":"<p >Highly active palladium-doped spinel zinc cobalt selenide (PZCS)-coated nickel foam (ZnPd<small><sub><em>x</em></sub></small>Co<small><sub>2−<em>x</em></sub></small>Se<small><sub>4</sub></small> (<em>x</em> ≤ 0.08)@NF) nanoelectrocatalysts were prepared <em>via</em> a two-step hydrothermal method. The spinel phases of the engineered samples were confirmed by X-ray diffraction, revealing a microsphere surface morphology with a dense nanofeather configuration. Chronopotentiometry measurements of the prepared nanoelectrocatalysts revealed their excellent hydrogen evolution reactivity, low overpotential (∼64 mV, similar to that of the benchmark Pt catalyst), low Tafel slope (∼55.61 mV dec<small><sup>−1</sup></small>), and long-term stability exceeding 24 h. An electrochemical study with 6.0% Pd doping indicated higher hydrogen evolution efficacy, attributed to the increased surface area and accelerated charge-transfer kinetics at the semiconductor electrolyte interface. Methanol oxidation (MO), urea oxidation (UO), and MO-/UO-assisted water splitting analyses confirmed the optimal performance with 6.0% Pd. Density functional theory calculations were performed to evaluate the effects of Pd dopants on the catalytic activity of ZnCo<small><sub>2</sub></small>Se<small><sub>4</sub></small> (ZCS). The hydrogen, water, and methanol adsorption energies on ZCS and PZCS demonstrated consistently exothermic interactions at all surface sites. Therefore, the incorporation of Pd enhanced hydrogen and water adsorption while preserving the weak binding toward methanol that remained non-competitive with hydrogen adsorption. The computed hydrogen adsorption free energies suggested near-optimal values (approximately −0.44 eV) at the Pd site, designating it as the active center for hydrogen evolution reactivity. The simulated electronic density of states indicated supplementary energy-level contributions from Pd near the Fermi level, improving electronic conductivity and charge transfer during electrocatalysis. Thus, Pd-doped ZCS enhanced the electronic properties of the nanoelectrocatalyst active surface, providing suitable candidates for coupled hydrogen evolution and MO-/UO-assisted water splitting.</p>","PeriodicalId":104,"journal":{"name":"Sustainable Energy & Fuels","volume":" 12","pages":" 3075-3089"},"PeriodicalIF":4.6,"publicationDate":"2026-06-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148261637","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Copper-based molecular complexes: next-Gen electrocatalysts for the green hydrogen evolution reaction 铜基分子配合物:绿色析氢反应的新一代电催化剂
IF 4.6 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-06-04 DOI: 10.1039/D6SE00377J
Sumana Roy, Dilip Sarkar, Jit Satra and Rajesh Kumar Das

Electrochemical water splitting is a key technology for sustainable green hydrogen (H2) production, yet its large-scale operation demands earth-abundant and cost-effective electrocatalysts capable of functioning efficiently with sufficiently low overpotentials with significant durability. In this scenario, copper-based molecular complexes are emerging catalysts which show promising results in the field of electrocatalytic green hydrogen evolution reaction (HER). It can be anticipated that these complexes upon further modification could replace noble-metals in coming years owing to their inexpensiveness, physicochemical tunability and industrial-scale compatibility. This review comprehensively consolidates and analyses the latest advances in copper-based molecular electrocatalysts for the HER, mainly featuring homogeneous complexes composed of polydentate N-donor, N/S-donor and N/O-donor ligands, as well as molecular precursors that are converted into catalytically active heterogeneous Cu species during electrolysis. It further meticulously summarizes various strategic ligand engineering approaches through proton-responsive functional groups and bioinspired coordination motifs, allowing technologically relevant catalytic performances featuring mainly turnover frequencies exceeding 104 s−1 and faradaic efficiencies approaching 98% across pH of ∼2–14. Beyond performance metrics, this review dives deep into mechanistic insights resulting from kinetic analyses, spectroelectrochemical studies, and density functional theory calculations to explicate proton-coupled electron transfer (PCET) pathways involving transient Cu-hydride intermediates or ligand-assisted protonation steps that optimize adsorption–desorption energetics for faster kinetics. Particular emphasis is placed on the technological translation of molecular catalysts into practical systems, including catalyst immobilization on conductive substrates, molecular-to-heterogeneous catalyst transformation and integration within electrode architectures relevant to overall water electrolyzers. Crucial challenges such as catalyst stability, structural evolution under operating conditions and the need for standardized benchmarking protocols are explicitly discussed. Collectively, this review provides a roadmap for rationally designing robust Cu-molecular electrocatalysts and highlights their potential to enable cost-effective and scalable green H2 production technologies through electrolysis.

电化学水分解是可持续绿色制氢的一项关键技术,但其大规模运行需要具有低过电位和耐久性的高效电催化剂。在这种情况下,铜基分子配合物是电催化绿色析氢反应(HER)领域的新兴催化剂,具有广阔的应用前景。可以预见,这些配合物经过进一步改性后,由于其廉价、物理化学可调性和工业规模的兼容性,在未来几年内可以取代贵金属。本文综合分析了近年来国内外铜基电催化剂的研究进展,主要包括由多齿N给体、N/ s给体和N/ o给体组成的均相配合物,以及在电解过程中转化为具有催化活性的非均相Cu的分子前体。它进一步通过质子响应官能团和生物启发的配位基序精心总结了各种战略配体工程方法,允许技术相关的催化性能,主要是周转频率超过104 s−1,法拉第效率在pH为~ 2-14时接近98%。除了性能指标之外,本文还深入探讨了动力学分析、光谱电化学研究和密度泛函理论计算所产生的机制见解,以阐明质子耦合电子转移(PCET)途径,包括瞬态cu -氢化物中间体或配体辅助质子化步骤,优化吸附-脱附能量,以获得更快的动力学。特别强调的是分子催化剂到实际系统的技术转化,包括催化剂在导电基底上的固定化,分子到异相催化剂的转化以及与整个水电解槽相关的电极结构中的集成。关键的挑战,如催化剂的稳定性,在操作条件下的结构演变和需要标准化的基准协议进行了明确的讨论。总的来说,这篇综述为合理设计稳健的cu分子电催化剂提供了路线图,并强调了它们通过电解实现成本效益和可扩展的绿色氢气生产技术的潜力。
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引用次数: 0
Cr3C2/Cr2O3 dual-phase surface engineering of graphite felt for enhanced conductivity and catalytic activity in vanadium redox flow batteries 提高钒氧化还原液流电池电导率和催化活性的Cr3C2/Cr2O3双相石墨毡表面工程
IF 4.6 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-06-02 DOI: 10.1039/D6SE00259E
Hao Tung Lin, Shu-Mei He, Liang-Hong Liu and Li-Tao Teng

Vanadium redox flow batteries (VRFBs) are promising for large-scale energy storage, yet their performance is often constrained by sluggish kinetics and ohmic losses of conventional graphite felt electrodes. Herein, we report a sequential chromium carbide-based surface engineering strategy involving thermal treatment, chromium precursor impregnation and high-temperature carburization to form conductive Cr3C2 anchored to the graphite felt fibers, and a subsequent post-oxidation-assisted hydrophilization (HPZ) step that generates a thin Cr2O3 surface layer while restoring surface polarity. XRD, SEM, and TEM analyses indicate the presence of Cr3C2 on the graphite fibers with an oxidized surface layer, resulting in a Cr3C2/Cr2O3 dual-phase surface that provides a favorable balance between electronic conductivity and electrolyte wettability compared with a Cr2O3-only modification. XPS reveals pronounced surface deoxygenation and defect enrichment after carburization, whereas HPZ reintroduces oxygen-containing functional groups. Electrochemical impedance spectroscopy demonstrates concurrent mitigation of kinetic and ohmic losses: the TT electrode exhibits an Rct of 11.86 Ω and an Rs of 0.225 Ω, while the CB + HPZ electrode delivers much lower values of 2.8 Ω and 0.025 Ω, respectively. CV analysis further supports a more balanced and reversible vanadium redox response for CB + HPZ than OX. Consequently, the engineered electrode achieves ∼88% energy efficiency at 50 mA cm−2 and sustains operation at 250 mA cm−2 with ∼64% energy efficiency. Long-term cycling at 100 mA cm−2 maintains energy efficiency above 80.8% with 97.6% retention over 200 cycles, while coulombic efficiency remains consistently >98%, indicating stable performance under prolonged operation. Post-cycling SEM/EDS confirms that Cr-containing particles remain on the graphite felt fibers after 200 cycles, supporting electrode durability.

钒氧化还原液流电池(vrfb)在大规模储能方面前景广阔,但其性能往往受到传统石墨毡电极缓慢的动力学和欧姆损耗的限制。在此,我们报道了一种基于碳化铬的连续表面工程策略,包括热处理、铬前驱体浸渍和高温渗碳,以形成锚定在石墨毡纤维上的导电Cr3C2,以及随后的氧化辅助亲水性(HPZ)步骤,该步骤在恢复表面极性的同时生成薄Cr2O3表面层。XRD, SEM和TEM分析表明,Cr3C2存在于具有氧化表面层的石墨纤维上,导致Cr3C2/Cr2O3双相表面与仅Cr2O3改性相比,在电子导电性和电解质润湿性之间提供了良好的平衡。渗碳后,XPS表现出明显的表面脱氧和缺陷富集,而HPZ则重新引入含氧官能团。电化学阻抗谱显示了动力学和欧姆损失的同时缓解:TT电极的Rct为11.86 Ω, Rs为0.225 Ω,而CB + HPZ电极的Rct值更低,分别为2.8 Ω和0.025 Ω。CV分析进一步支持了CB + HPZ比OX更平衡和可逆的钒氧化还原反应。因此,工程电极在50 mA cm - 2时达到~ 88%的能量效率,并在250 mA cm - 2时保持~ 64%的能量效率。在100 mA cm−2下长期循环,能量效率保持在80.8%以上,200次循环保持97.6%,而库仑效率始终保持在98%以上,表明在长时间运行下性能稳定。循环后的SEM/EDS证实,在循环200次后,含cr颗粒仍留在石墨毡纤维上,支持电极的耐久性。
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引用次数: 0
Life cycle assessment of perovskite solar cell manufacturing: effects of scale and process control 钙钛矿太阳能电池制造的生命周期评估:规模和过程控制的影响
IF 4.6 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-05-27 DOI: 10.1039/D6SE00062B
Nathan Dodd, Alan Dunbar, David Bird, Lenny Koh and Rachael Rothman

Semiconductors underpin many modern technologies, from data processing and displays to power generation, and their performance relies on precise thin-film deposition processes. These processes control the composition and interfaces between device layers, ensuring that semiconducting materials function reliably without degradation. In high-value devices such as perovskite solar cells, variations in deposition methods can significantly affect both material use and product quality. Improving the precision, consistency, and sustainability of thin-film deposition is therefore essential to enable scalable, efficient, and environmentally responsible manufacturing. This study employs a process-based Life Cycle Assessment (LCA), extended to include activity-level steps, to evaluate environmental impacts across laboratory- and pilot-scale perovskite solar cell production. The analysis highlights energy consumption in processing equipment and facility operations as the dominant environmental burden, with the deposition stage representing a key target for efficiency improvements. Scaling from laboratory to pilot-scale production reduces perovskite solar cell manufacturing costs by approximately 99.8% per m2 of active area, with an additional ∼8% reduction achieved through enhanced process control. At this scale, environmental impacts decrease by over 98% across global warming potential, human toxicity and aquatic ecotoxicity. Further integration of automated control systems lowers global warming and toxicity impacts by around 10%, while substituting grid electricity with low-carbon wind power amplifies these gains, reducing carbon emissions by up to 79%. The results demonstrate that combining process optimization with renewable energy sourcing provides a clear pathway toward sustainable, scalable perovskite solar cell manufacturing. The methodology is also broadly applicable to other thin-film semiconductor processes, offering guidance for improving operational efficiency while minimizing environmental impact.

从数据处理、显示到发电,半导体支撑着许多现代技术,它们的性能依赖于精确的薄膜沉积工艺。这些过程控制着器件层之间的组成和接口,确保半导体材料可靠地工作而不会退化。在钙钛矿太阳能电池等高价值设备中,沉积方法的变化会显著影响材料的使用和产品质量。因此,提高薄膜沉积的精度、一致性和可持续性对于实现可扩展、高效和环保的制造至关重要。本研究采用基于过程的生命周期评估(LCA),扩展到包括活动级步骤,以评估实验室和中试规模钙钛矿太阳能电池生产对环境的影响。分析强调,加工设备和设施操作中的能源消耗是主要的环境负担,沉积阶段是提高效率的关键目标。从实验室规模生产到中试规模生产,钙钛矿太阳能电池的制造成本每平方米可降低约99.8%,通过加强过程控制可额外降低约8%。在这种规模下,全球变暖潜势、人类毒性和水生生态毒性对环境的影响降低了98%以上。自动化控制系统的进一步整合将使全球变暖和毒性影响降低约10%,而用低碳风力发电取代电网电力将扩大这些收益,减少碳排放高达79%。结果表明,将工艺优化与可再生能源采购相结合,为实现可持续、可扩展的钙钛矿太阳能电池制造提供了一条清晰的途径。该方法也广泛适用于其他薄膜半导体工艺,为提高操作效率提供指导,同时最大限度地减少对环境的影响。
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引用次数: 0
A high-temperature oxidation strategy for the safe and efficient recovery of lithium and iron from spent LiFePO4 cathode 从废LiFePO4阴极中安全高效回收锂和铁的高温氧化策略
IF 4.6 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-05-20 DOI: 10.1039/D6SE00013D
Jiayang Song, Ruifan Han, Yu Qiao and Zhonghao Rao

The growing demand for sustainable recycling of spent lithium-ion batteries necessitates environmentally friendly processes for the efficient recovery of valuable metals. Herein, we present a green and facile strategy that integrates high-temperature oxidation with phosphoric acid leaching to recover α-Fe2O3 and Li3PO4 from spent lithium iron phosphate (LiFePO4) batteries. The process involves dismantling, followed by oxidation of the cathode material at 600 °C under O2 to remove impurities and oxidize Fe2+ to Fe3+, and subsequent leaching with 2 mol per L H3PO4 (liquid-to-solid ratio of 10 : 1, 60 °C, 4 h). Subsequent pH adjustment to 6 precipitates Fe3+, and the residue is mixed with NH4H2PO4 and calcined at 700 °C to yield α-Fe2O3. The filtrate is concentrated and adjusted to pH 12 to precipitate Li3PO4. Comprehensive characterization confirms the morphology, phase purity, and magnetic properties of the obtained products. The α-Fe2O3 consists of uniform quasi-spherical particles (∼90 nm) with a purity of 96.27% and a recovery yield of 91.38%, while Li3PO4 forms hexagonal prismatic crystals (1–2 µm) with 94.58% purity and 92.53% yield. Magnetic measurements show a remnant magnetization of 0.001 emu g−1 and coercivity of 10.39 Oe at low temperature, and 0.10 emu g−1 and 1072.8 Oe at room temperature for α-Fe2O3. This pH-gradient separation approach provides a robust, low-cost pathway for valorizing spent LiFePO4 batteries, advancing circular economy principles and mitigating environmental impacts of electronic waste.

对废锂离子电池可持续回收的需求不断增长,需要环保工艺来有效回收有价值的金属。在此,我们提出了一种绿色简便的策略,将高温氧化与磷酸浸出相结合,从废磷酸铁锂(LiFePO4)电池中回收α-Fe2O3和Li3PO4。该工艺包括拆解,然后在600°C O2下氧化正极材料以去除杂质并将Fe2+氧化为Fe3+,随后用2 mol / L H3PO4(液固比为10:1,60°C, 4 h)浸出。随后将pH调整至6,沉淀出Fe3+,残渣与NH4H2PO4混合,在700℃下煅烧得到α-Fe2O3。将滤液浓缩,调整pH至12,沉淀Li3PO4。综合表征证实了所得产品的形貌、相纯度和磁性能。α-Fe2O3为均匀的准球形颗粒(~ 90 nm),纯度为96.27%,回收率为91.38%;Li3PO4为六方棱柱状晶体(1 ~ 2µm),纯度为94.58%,收率为92.53%。磁性测量表明,α-Fe2O3在低温下的残余磁化强度为0.001 emu g−1,矫顽力为10.39 Oe;在室温下的残余磁化强度为0.10 emu g−1,矫顽力为1072.8 Oe。这种ph梯度分离方法为废LiFePO4电池的增值提供了一个强大的、低成本的途径,推进了循环经济原则,减轻了电子废物对环境的影响。
{"title":"A high-temperature oxidation strategy for the safe and efficient recovery of lithium and iron from spent LiFePO4 cathode","authors":"Jiayang Song, Ruifan Han, Yu Qiao and Zhonghao Rao","doi":"10.1039/D6SE00013D","DOIUrl":"https://doi.org/10.1039/D6SE00013D","url":null,"abstract":"<p >The growing demand for sustainable recycling of spent lithium-ion batteries necessitates environmentally friendly processes for the efficient recovery of valuable metals. Herein, we present a green and facile strategy that integrates high-temperature oxidation with phosphoric acid leaching to recover α-Fe<small><sub>2</sub></small>O<small><sub>3</sub></small> and Li<small><sub>3</sub></small>PO<small><sub>4</sub></small> from spent lithium iron phosphate (LiFePO<small><sub>4</sub></small>) batteries. The process involves dismantling, followed by oxidation of the cathode material at 600 °C under O<small><sub>2</sub></small> to remove impurities and oxidize Fe<small><sup>2+</sup></small> to Fe<small><sup>3+</sup></small>, and subsequent leaching with 2 mol per L H<small><sub>3</sub></small>PO<small><sub>4</sub></small> (liquid-to-solid ratio of 10 : 1, 60 °C, 4 h). Subsequent pH adjustment to 6 precipitates Fe<small><sup>3+</sup></small>, and the residue is mixed with NH<small><sub>4</sub></small>H<small><sub>2</sub></small>PO<small><sub>4</sub></small> and calcined at 700 °C to yield α-Fe<small><sub>2</sub></small>O<small><sub>3</sub></small>. The filtrate is concentrated and adjusted to pH 12 to precipitate Li<small><sub>3</sub></small>PO<small><sub>4</sub></small>. Comprehensive characterization confirms the morphology, phase purity, and magnetic properties of the obtained products. The α-Fe<small><sub>2</sub></small>O<small><sub>3</sub></small> consists of uniform quasi-spherical particles (∼90 nm) with a purity of 96.27% and a recovery yield of 91.38%, while Li<small><sub>3</sub></small>PO<small><sub>4</sub></small> forms hexagonal prismatic crystals (1–2 µm) with 94.58% purity and 92.53% yield. Magnetic measurements show a remnant magnetization of 0.001 emu g<small><sup>−1</sup></small> and coercivity of 10.39 Oe at low temperature, and 0.10 emu g<small><sup>−1</sup></small> and 1072.8 Oe at room temperature for α-Fe<small><sub>2</sub></small>O<small><sub>3</sub></small>. This pH-gradient separation approach provides a robust, low-cost pathway for valorizing spent LiFePO<small><sub>4</sub></small> batteries, advancing circular economy principles and mitigating environmental impacts of electronic waste.</p>","PeriodicalId":104,"journal":{"name":"Sustainable Energy & Fuels","volume":" 12","pages":" 2983-3000"},"PeriodicalIF":4.6,"publicationDate":"2026-05-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148261618","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fully 2D heterojunction perovskite photovoltaics using chalcogenides 利用硫族化合物的全二维异质结钙钛矿光伏
IF 4.6 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-05-20 DOI: 10.1039/D6SE00497K
Mustafa Kareem, Mohamed Abu Shuheil, Manoj A. Vora, Y. Sasikumar, Lalita Chopra and Santanu Kumar Sahoo

Two-dimensional halide perovskites are emerging optoelectronic semiconductors because of their tunable photophysical characteristics and enhanced environmental stability relative to three-dimensional perovskites. Herein, we design perovskite solar cells in which both charge transporting layers and the perovskite are on two-dimensional semiconductors, providing atomically sharp interfaces and suppressed interfacial defects. The proposed solar cells employ a Dion–Jacobson perovskite with a thiophene-based bulky diammonium aromatic spacer, (ThDMA)MAn−1PbnI3n+1 with nominal n = 5, which is combined with molybdenum disulfide and tungsten disulfide as electron and hole charge transporting layers. After optimization of the perovskite layer of the designed solar cells, the n = 5 Dion–Jacobson device delivers a champion efficiency of 17.13% with a remarkably high open-circuit voltage of 1.25 V and a fill factor of 81.07%. The high device performance was achieved with a perovskite layer thickness of 200 nm, trap-state density of 1014 cm−3, charge carrier mobility of 0.1 cm2 V−1 s−1, series resistance of 2.0 ohm cm2, shunt resistance of 5000 ohm cm2, and operating temperature of 300 K. Importantly, the optimized cell maintained 83% of its original efficiency at 400 K. This work provides significant directions for future advancements toward high-performance low-dimensional perovskite photovoltaics.

二维卤化物钙钛矿是新兴的光电半导体,因为它们具有可调的光物理特性和相对于三维钙钛矿增强的环境稳定性。在此,我们设计了钙钛矿太阳能电池,其中电荷传输层和钙钛矿都位于二维半导体上,提供原子锐界面和抑制界面缺陷。所提出的太阳能电池采用Dion-Jacobson钙钛矿和噻吩基大体积芳族二铵间隔剂(ThDMA)MAn - 1PbnI3n+1,标称n = 5,与二硫化钼和二硫化钨结合作为电子和空穴电荷传输层。通过对所设计的太阳能电池的钙钛矿层进行优化后,n = 5 Dion-Jacobson器件的总效率为17.13%,开路电压为1.25 V,填充系数为81.07%。当钙钛矿层厚度为200 nm,阱态密度为1014 cm−3,载流子迁移率为0.1 cm2 V−1 s−1,串联电阻为2.0欧姆cm2,并联电阻为5000欧姆cm2,工作温度为300 K时,器件性能优异。重要的是,优化后的电池在400k时保持了83%的原始效率。这项工作为高性能低维钙钛矿光伏电池的未来发展提供了重要的方向。
{"title":"Fully 2D heterojunction perovskite photovoltaics using chalcogenides","authors":"Mustafa Kareem, Mohamed Abu Shuheil, Manoj A. Vora, Y. Sasikumar, Lalita Chopra and Santanu Kumar Sahoo","doi":"10.1039/D6SE00497K","DOIUrl":"https://doi.org/10.1039/D6SE00497K","url":null,"abstract":"<p >Two-dimensional halide perovskites are emerging optoelectronic semiconductors because of their tunable photophysical characteristics and enhanced environmental stability relative to three-dimensional perovskites. Herein, we design perovskite solar cells in which both charge transporting layers and the perovskite are on two-dimensional semiconductors, providing atomically sharp interfaces and suppressed interfacial defects. The proposed solar cells employ a Dion–Jacobson perovskite with a thiophene-based bulky diammonium aromatic spacer, (ThDMA)MA<small><sub><em>n</em>−1</sub></small>Pb<small><sub><em>n</em></sub></small>I<small><sub>3<em>n</em>+1</sub></small> with nominal <em>n</em> = 5, which is combined with molybdenum disulfide and tungsten disulfide as electron and hole charge transporting layers. After optimization of the perovskite layer of the designed solar cells, the <em>n</em> = 5 Dion–Jacobson device delivers a champion efficiency of 17.13% with a remarkably high open-circuit voltage of 1.25 V and a fill factor of 81.07%. The high device performance was achieved with a perovskite layer thickness of 200 nm, trap-state density of 10<small><sup>14</sup></small> cm<small><sup>−3</sup></small>, charge carrier mobility of 0.1 cm<small><sup>2</sup></small> V<small><sup>−1</sup></small> s<small><sup>−1</sup></small>, series resistance of 2.0 ohm cm<small><sup>2</sup></small>, shunt resistance of 5000 ohm cm<small><sup>2</sup></small>, and operating temperature of 300 K. Importantly, the optimized cell maintained 83% of its original efficiency at 400 K. This work provides significant directions for future advancements toward high-performance low-dimensional perovskite photovoltaics.</p>","PeriodicalId":104,"journal":{"name":"Sustainable Energy & Fuels","volume":" 12","pages":" 3023-3031"},"PeriodicalIF":4.6,"publicationDate":"2026-05-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148261633","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Real-time monitoring of dynamic changes in Li-metal deposition and dissolution using a MHz impedance sensor 利用MHz阻抗传感器实时监测锂金属沉积和溶解的动态变化
IF 4.1 3区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-05-15 DOI: 10.1039/D6SE00180G
Keisuke Ishikawa, Shogo Komagata, Hiroki Kondo and Masanori Ishigaki

Li-metal deposition represents a critical degradation pathway in Li-ion batteries, rendering real-time monitoring of this process essential for ensuring safe operation. In this study, Li-metal deposition and dissolution are monitored using a sensor that measures the real part of the impedance (Re(Z)) in the MHz range. The MHz-range Re(Z) is highly sensitive to Li-metal, enabling compact sensor implementation and rendering it well-suited for monitoring applications. Thus, a highly accurate sensor is developed to monitor Li-metal deposition and dissolution dynamics. For proof of principle, an operando cross-sectional observation cell with sensor monitoring is employed to validate the ability to capture Li-metal dynamics. It is also confirmed that this approach is effective for application in commercial 18 650 cells, and cycle testing demonstrates that deposition and dissolution evolve with degradation. This work provides a robust tool for investigating Li-metal dynamics and offers a pathway for real-time monitoring of safer and more reliable battery systems.

锂金属沉积是锂离子电池的一个关键降解途径,因此实时监测这一过程对于确保电池的安全运行至关重要。在本研究中,使用测量MHz范围内阻抗实部(Re(Z))的传感器来监测锂金属的沉积和溶解。mhz范围的Re(Z)对锂金属高度敏感,使传感器实现紧凑,非常适合监测应用。因此,开发了一种高精度的传感器来监测锂金属的沉积和溶解动力学。为了证明原理,采用了带有传感器监测的operando横截面观察单元来验证捕获锂金属动力学的能力。实验还证实了该方法在18650商用电池中的应用是有效的,并且循环测试表明,沉积和溶解随降解而变化。这项工作为研究锂金属动力学提供了一个强大的工具,并为实时监测更安全、更可靠的电池系统提供了一条途径。
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引用次数: 0
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