This study in-situ fabricates (TiB + Ti5Si3)/TC4 composites with a dual quasi-continuous network structure through casting. The work systematically investigates the effects of the reinforced phase content on microstructure, mechanical properties, and tribological performance. Results show that Ti5Si3 particles significantly alter the microstructure. TiB whiskers transform from long acicular to short acicular morphology. Ti5Si3 particles precipitate at α/β phase interfaces and inside β phases. This precipitation behavior forms the dual quasi-continuous network structure. With increasing reinforced phase content, the mechanical properties and tribological performance undergo initial enhancement followed by degradation. The (3 vol% TiB+4 vol% Ti5Si3)/TC4 composite (S-3) demonstrates optimal comprehensive properties. Its hardness reaches 59.33 HRC, compressive strength hits 1875 MPa, and plasticity reaches 20.4 %. This composite also shows notable wear resistance. The strengthening mechanism involves matrix grain refinement, solid-solution strengthening, load transfer, thermal mismatch strengthening, and Orowan strengthening induced by reinforced phases. In addition, the reinforced phases hinder crack propagation, which enhances the composites’ plastic deformation capacity and wear resistance. This work proves that optimizing the TiB/Ti5Si3 ratio enables improvement of the properties of titanium matrix composites. It provides a theoretical basis for designing composites with high strength, high plasticity, and favorable wear resistance.


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