Pub Date : 2026-10-26Epub Date: 2026-10-13DOI: 10.1021/acsaem.6c02448
Oumaima Hatim, Hani Farhat, Dominique Foix, Delphine Flahaut, Lucille Lemort, Benoît Mortemard de Boisse, Marc Dubois, Katia Guérin, Nicolas Louvain
Surface fluorination is an effective strategy to stabilize high-voltage LiNi0.5Mn1.5O4 (LNMO) cathodes against interfacial degradation, yet the role of the fluorinating agent and its decomposition pathway in governing surface speciation remains poorly understood. Here, PTFE and CYTOP are investigated as solid fluoropolymer-derived fluorinating agents for LNMO surface modification via thermal decomposition under inert atmosphere, yielding comparable surface fluorine contents of approximately 0.08 mmol g–1 for both treatments. X-ray diffraction and Raman spectroscopy confirm that both treatments preserve the cubic spinel framework, indicating that fluorination is confined to the particle surface. XPS reveals the formation of LiF-like species, M–F bonds and manganese oxyfluoride-like environments, while EPR reveals modifications of the manganese electronic environment after treatment. Galvanostatic cycling over 100 cycles at C/10 demonstrates improved capacity retention for both fluorinated samples: all three electrodes deliver an initial discharge capacity close to 143 mAh g–1. After 100 cycles, LNMO–PTFE retains 95% of its initial discharge capacity (136 mAh g–1), compared to 91% for LNMO–CYTOP and 90% for pristine LNMO (∼128 mAh g–1). TGA-MS and in situ gas-phase FTIR identify the reactive species generated during decomposition: PTFE mainly releases :CF2, •CF, •C2F3 and •CF3 fragments, whereas CYTOP produces a broader distribution of fluorinated species over a wider temperature range. These differences in decomposition chemistry directly control the nature of the fluorinated interphase and the resulting electrochemical stabilization of LNMO. This work establishes mechanistic guidelines for designing scalable fluoropolymer-based surface treatments for high-voltage cathode materials, as an alternative to reactive fluorine sources such as F2 or XeF2.
表面氟化是稳定高压LiNi0.5Mn1.5O4 (LNMO)阴极防止界面降解的有效策略,但氟化剂及其分解途径在控制表面形态中的作用尚不清楚。本文研究了PTFE和CYTOP作为固体含氟聚合物衍生的氟化剂,在惰性气氛下通过热分解对LNMO进行表面改性,两种处理的表面氟含量约为0.08 mmol g-1。x射线衍射和拉曼光谱证实,这两种处理都保留了立方尖晶石框架,表明氟化仅限于颗粒表面。XPS显示了类锂离子、M-F键和类氟氧锰环境的形成,EPR显示了处理后锰电子环境的变化。在C/10下进行100次以上的恒流循环表明,两种氟化样品的容量保持能力有所提高:所有三个电极的初始放电容量接近143 mAh g-1。经过100次循环后,LNMO - ptfe保留95%的初始放电容量(136 mAh g-1),而LNMO - cytop为91%,原始LNMO为90% (~ 128 mAh g-1)。TGA-MS和原位气相FTIR鉴定了分解过程中产生的反应物质:PTFE主要释放:CF2、•CF、•C2F3和•CF3碎片,而CYTOP在更宽的温度范围内产生更广泛的氟化物质分布。这些分解化学上的差异直接控制了氟化间相的性质和由此产生的LNMO的电化学稳定性。这项工作为设计可扩展的基于氟聚合物的高压阴极材料表面处理方法建立了机制指导方针,作为活性氟源(如F2或XeF2)的替代品。
{"title":"Surface Fluorination of LiNi0.5Mn1.5O4 by Fluoropolymer Thermal Decomposition: From Reactive Gas Speciation to Electrochemical Stabilization","authors":"Oumaima Hatim, Hani Farhat, Dominique Foix, Delphine Flahaut, Lucille Lemort, Benoît Mortemard de Boisse, Marc Dubois, Katia Guérin, Nicolas Louvain","doi":"10.1021/acsaem.6c02448","DOIUrl":"https://doi.org/10.1021/acsaem.6c02448","url":null,"abstract":"<p>Surface fluorination is an effective strategy to stabilize high-voltage LiNi<sub>0.5</sub>Mn<sub>1.5</sub>O<sub>4</sub> (LNMO) cathodes against interfacial degradation, yet the role of the fluorinating agent and its decomposition pathway in governing surface speciation remains poorly understood. Here, PTFE and CYTOP are investigated as solid fluoropolymer-derived fluorinating agents for LNMO surface modification via thermal decomposition under inert atmosphere, yielding comparable surface fluorine contents of approximately 0.08 mmol g<sup>–1</sup> for both treatments. X-ray diffraction and Raman spectroscopy confirm that both treatments preserve the cubic spinel framework, indicating that fluorination is confined to the particle surface. XPS reveals the formation of LiF-like species, M–F bonds and manganese oxyfluoride-like environments, while EPR reveals modifications of the manganese electronic environment after treatment. Galvanostatic cycling over 100 cycles at C/10 demonstrates improved capacity retention for both fluorinated samples: all three electrodes deliver an initial discharge capacity close to 143 mAh g<sup>–1</sup>. After 100 cycles, LNMO–PTFE retains 95% of its initial discharge capacity (136 mAh g<sup>–1</sup>), compared to 91% for LNMO–CYTOP and 90% for pristine LNMO (∼128 mAh g<sup>–1</sup>). TGA-MS and in situ gas-phase FTIR identify the reactive species generated during decomposition: PTFE mainly releases :CF<sub>2</sub>, •CF, •C<sub>2</sub>F<sub>3</sub> and •CF<sub>3</sub> fragments, whereas CYTOP produces a broader distribution of fluorinated species over a wider temperature range. These differences in decomposition chemistry directly control the nature of the fluorinated interphase and the resulting electrochemical stabilization of LNMO. This work establishes mechanistic guidelines for designing scalable fluoropolymer-based surface treatments for high-voltage cathode materials, as an alternative to reactive fluorine sources such as F<sub>2</sub> or XeF<sub>2</sub>.</p>","PeriodicalId":4,"journal":{"name":"ACS Applied Energy Materials","volume":"9 20","pages":"13586–13600"},"PeriodicalIF":5.5,"publicationDate":"2026-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149281983","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study proposes an integrated thermochemical energy storage and air separation process and investigates Na-containing Ce–Mn composite oxides as candidate redox materials. The materials were prepared by coprecipitation, and the effects of coprecipitation temperature and Ce mixing ratio on their redox characteristics were evaluated under temperature-swing conditions involving reduction at 550 °C and oxidation at 350 °C. The largest redox swing of 2.5 wt % was obtained at a coprecipitation temperature of 5 °C and a Ce mixing ratio of 7.5 mol %. XRD analysis confirmed the formation of Na0.7MnO2, whose presence was correlated with higher redox performance. The heat of reaction per unit oxygen exchange remained largely constant regardless of Ce loading, suggesting that Ce incorporation did not predominantly contribute as a direct oxygen storage mechanism under the investigated conditions and that Mn-based redox reactions constituted the dominant contribution to oxygen exchange. Repeated redox cycling showed a gradual decrease in redox swing, although reversible oxygen exchange was maintained throughout the investigated cycles.
{"title":"Development of Na-Containing Ce–Mn Composite Redox Materials for Integrated Thermochemical Energy Storage and Air Separation Process","authors":"Yugo Osaka, Ryokei Wakiya, Tong Wu, Takuya Tsujiguchi, Akio Kodama","doi":"10.1021/acsaem.6c02270","DOIUrl":"https://doi.org/10.1021/acsaem.6c02270","url":null,"abstract":"<p>This study proposes an integrated thermochemical energy storage and air separation process and investigates Na-containing Ce–Mn composite oxides as candidate redox materials. The materials were prepared by coprecipitation, and the effects of coprecipitation temperature and Ce mixing ratio on their redox characteristics were evaluated under temperature-swing conditions involving reduction at 550 °C and oxidation at 350 °C. The largest redox swing of 2.5 wt % was obtained at a coprecipitation temperature of 5 °C and a Ce mixing ratio of 7.5 mol %. XRD analysis confirmed the formation of Na<sub>0</sub>.<sub>7</sub>MnO<sub>2</sub>, whose presence was correlated with higher redox performance. The heat of reaction per unit oxygen exchange remained largely constant regardless of Ce loading, suggesting that Ce incorporation did not predominantly contribute as a direct oxygen storage mechanism under the investigated conditions and that Mn-based redox reactions constituted the dominant contribution to oxygen exchange. Repeated redox cycling showed a gradual decrease in redox swing, although reversible oxygen exchange was maintained throughout the investigated cycles.</p>","PeriodicalId":4,"journal":{"name":"ACS Applied Energy Materials","volume":"9 20","pages":"13503–13513"},"PeriodicalIF":5.5,"publicationDate":"2026-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149281986","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The electrochemical nitrogen reduction reaction (ENRR) is an environmentally friendly and sustainable route for ammonia (NH3) production. It offers a promising alternative to the energy-intensive Haber–Bosch process, significantly reducing its environmental impact. In this study, cobalt hydroxide nanoneedle arrays were successfully prepared on nickel foam (Co(OH)2@NF) by a facile hydrothermal approach. The Co(OH)2 structure was then overlayered simply by Au atoms through galvanic replacement. This process created a synergistic effect between Co and Au, which promotes N2 activation while suppressing the competing hydrogen evolution reaction (HER). Density functional theory (DFT) calculations revealed that Au incorporation significantly modifies the electron density redistribution around adsorbed N2 molecules, creating more favorable sites for protonation and thereby enhancing the ENRR kinetics. The replacement of Co with Au atoms increased the Faradaic efficiency (FE) from 38.2 ± 2.4% to 90.1 ± 2.3%. The NH3 yield rate (rNH3) nearly doubled from 0.45 µg h−1 cm−2 ± 0.02 (2.00 × 10−8 mol h−1 cm−2) at –0.15 V vs RHE to 0.85 ± 0.06 µg h−1 cm−2 (4.98 × 10−8 mol h−1 cm−2) at a more favorable potential of + 0.00 V vs RHE. The Co(OH)2–Au@NF electrocatalyst can be used as a stable and effective electrocatalyst for the green synthesis of NH3, which is, to the best of our knowledge, among the highest FE values reported for ENRR under ambient conditions, particularly considering the extremely low overpotential.
电化学氮还原反应(ENRR)是一种环境友好、可持续的氨(NH3)生产途径。它为能源密集型的哈伯-博世工艺提供了一个有前途的替代方案,显著减少了其对环境的影响。在本研究中,采用水热法成功地在泡沫镍(Co(OH)2@NF)上制备了氢氧化钴纳米针阵列。通过电替换,Au原子简单地覆盖了Co(OH)2结构。这一过程在Co和Au之间产生了协同效应,促进N2活化,同时抑制竞争性析氢反应(HER)。密度泛函理论(DFT)计算表明,Au的加入显著改变了被吸附N2分子周围的电子密度再分布,为质子化创造了更有利的位置,从而提高了ENRR动力学。用Au原子取代Co原子使法拉第效率(FE)由38.2±2.4%提高到90.1±2.3%。NH3产率(rNH3)从-0.15 V vs RHE时的0.45µg h−1 cm−2±0.02 (2.00 × 10−8 mol h−1 cm−2)增加到+ 0.00 V vs RHE时的0.85±0.06µg h−1 cm−2 (4.98 × 10−8 mol h−1 cm−2),几乎翻了一番。Co(OH)2 - Au@NF电催化剂可以作为一种稳定有效的电催化剂用于NH3的绿色合成,据我们所知,在环境条件下,特别是考虑到极低的过电位,它是ENRR报道的最高FE值之一。
{"title":"Galvanic Replacement of Au on Co(OH)2 Nanoneedle Arrays: Breaking the 90% Faradaic Efficiency Barrier for Electrochemical Nitrogen Reduction and Ambient Ammonia Synthesis","authors":"Hamed Mohtasham, Keivan Akhtari, Delnia Bahari, Abdollah Salimi","doi":"10.1021/acsaem.6c01593","DOIUrl":"https://doi.org/10.1021/acsaem.6c01593","url":null,"abstract":"<p>The electrochemical nitrogen reduction reaction (ENRR) is an environmentally friendly and sustainable route for ammonia (NH<sub>3</sub>) production. It offers a promising alternative to the energy-intensive Haber–Bosch process, significantly reducing its environmental impact. In this study, cobalt hydroxide nanoneedle arrays were successfully prepared on nickel foam (Co(OH)<sub>2</sub>@NF) by a facile hydrothermal approach. The Co(OH)<sub>2</sub> structure was then overlayered simply by Au atoms through galvanic replacement. This process created a synergistic effect between Co and Au, which promotes N<sub>2</sub> activation while suppressing the competing hydrogen evolution reaction (HER). Density functional theory (DFT) calculations revealed that Au incorporation significantly modifies the electron density redistribution around adsorbed N<sub>2</sub> molecules, creating more favorable sites for protonation and thereby enhancing the ENRR kinetics. The replacement of Co with Au atoms increased the Faradaic efficiency (FE) from 38.2 ± 2.4% to 90.1 ± 2.3%. The NH<sub>3</sub> yield rate (rNH<sub>3</sub>) nearly doubled from 0.45 µg h<sup>−1</sup> cm<sup>−2</sup> ± 0.02 (2.00 × 10<sup>−8</sup> mol h<sup>−1</sup> cm<sup>−2</sup>) at –0.15 V vs RHE to 0.85 ± 0.06 µg h<sup>−1</sup> cm<sup>−2</sup> (4.98 × 10<sup>−8</sup> mol h<sup>−1</sup> cm<sup>−2</sup>) at a more favorable potential of + 0.00 V vs RHE. The Co(OH)<sub>2</sub>–Au@NF electrocatalyst can be used as a stable and effective electrocatalyst for the green synthesis of NH<sub>3</sub>, which is, to the best of our knowledge, among the highest FE values reported for ENRR under ambient conditions, particularly considering the extremely low overpotential.</p>","PeriodicalId":4,"journal":{"name":"ACS Applied Energy Materials","volume":"9 20","pages":"13335–13347"},"PeriodicalIF":5.5,"publicationDate":"2026-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149281990","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-10-26Epub Date: 2026-10-06DOI: 10.1021/acsaem.6c02202
Xin Zheng, Krishna Prasad, Eric Riley, Fujun Tao, Nadira Parvin Lata, Danial Zangeneh, Xiaoping Wang, Emiley Piao, Daniel Winstead, Saurabh N. Misal, Kumuditha Rathnayake, Zhe Huang, Ling Tao, Rodrigo Buitrago Tello, Uisung Lee, Vamsi Vikram Gande, Rohan Sartape, Meenesh R. Singh, Jordi Cabana, Jeffrey W. Elam, Robert F. Klie, Deborah J. Myers, Evgueni E. Nesterov, Ksenija D. Glusac
Molecule-electrode hybrid materials based on cobalt phthalocyanine (CoPc) supported on carbon nanostructures have emerged as highly effective electrocatalysts for the selective six-electron reduction of CO2 to methanol (e-methanol). However, the strong π-stacking tendency of CoPc leads to poor solubility and hinders its uniform integration with conductive supports such as multiwalled carbon nanotubes (CNTs), limiting the controlled preparation of well-defined hybrid architectures. Here, we introduce a thermocleavable CoPc-ester precursor strategy that enables the synthesis of a highly dispersed CoPc-acid@CNT hybrid catalyst. Controlled thermal activation cleaves the solubilizing ester groups, generating insoluble CoPc-acid species that molecularly anchor onto the CNT surface. This approach promotes active site dispersion, as supported by electron microscopy, and alters the local environment of the Co-bound *CO intermediate, as indicated by a different Stark tuning response in operando IR spectroscopy relative to conventionally prepared CoPc@CNT materials. Under H-cell conditions, the optimized hybrid catalyst achieves a methanol Faradaic efficiency (FE) of 44.4 ± 0.8% at a total current density of 18.9 mA/cm2, compared with 39.8 ± 2.6% at 27.1 mA/cm2 for the benchmark CoPc@CNT system tested under the same conditions (mean ± standard deviation, n = 3), a modest difference of borderline statistical significance. To place these results in a broader process context, we also present a prospective techno-economic analysis (TEA) and life-cycle analysis (LCA) that combine experimentally measured product distributions and cell voltage with literature-based flow cell assumptions. The baseline TEA gives a minimum selling price of $4.16/kg for e-methanol, while a modeled target of $0.41/kg requires simultaneous improvements in current density, methanol FE, electricity cost, CO2 conversion, electrolyzer capital cost and cell voltage beyond those demonstrated in the present H-cell system. The baseline LCA indicates a 34% reduction in carbon intensity (CI) relative to fossil-derived methanol, while near-zero CI requires high methanol FE together with renewable heat integration for methanol distillation. Collectively, these results identify thermocleavable molecular precursors as a useful strategy for controlling molecular catalyst dispersion and anchoring on conductive carbon supports, while also showing that high current density operation, catalyst layer optimization and long-term durability remain important targets for future development.
{"title":"Thermocleavable Cobalt Phthalocyanine Precursors for Electrode-Immobilized Catalysts in CO2-to-Methanol Conversion","authors":"Xin Zheng, Krishna Prasad, Eric Riley, Fujun Tao, Nadira Parvin Lata, Danial Zangeneh, Xiaoping Wang, Emiley Piao, Daniel Winstead, Saurabh N. Misal, Kumuditha Rathnayake, Zhe Huang, Ling Tao, Rodrigo Buitrago Tello, Uisung Lee, Vamsi Vikram Gande, Rohan Sartape, Meenesh R. Singh, Jordi Cabana, Jeffrey W. Elam, Robert F. Klie, Deborah J. Myers, Evgueni E. Nesterov, Ksenija D. Glusac","doi":"10.1021/acsaem.6c02202","DOIUrl":"https://doi.org/10.1021/acsaem.6c02202","url":null,"abstract":"<p>Molecule-electrode hybrid materials based on cobalt phthalocyanine (CoPc) supported on carbon nanostructures have emerged as highly effective electrocatalysts for the selective six-electron reduction of CO<sub>2</sub> to methanol (e-methanol). However, the strong π-stacking tendency of CoPc leads to poor solubility and hinders its uniform integration with conductive supports such as multiwalled carbon nanotubes (CNTs), limiting the controlled preparation of well-defined hybrid architectures. Here, we introduce a thermocleavable CoPc-ester precursor strategy that enables the synthesis of a highly dispersed CoPc-acid@CNT hybrid catalyst. Controlled thermal activation cleaves the solubilizing ester groups, generating insoluble CoPc-acid species that molecularly anchor onto the CNT surface. This approach promotes active site dispersion, as supported by electron microscopy, and alters the local environment of the Co-bound *CO intermediate, as indicated by a different Stark tuning response in operando IR spectroscopy relative to conventionally prepared CoPc@CNT materials. Under H-cell conditions, the optimized hybrid catalyst achieves a methanol Faradaic efficiency (FE) of 44.4 ± 0.8% at a total current density of 18.9 mA/cm<sup>2</sup>, compared with 39.8 ± 2.6% at 27.1 mA/cm<sup>2</sup> for the benchmark CoPc@CNT system tested under the same conditions (mean ± standard deviation, <em>n</em> = 3), a modest difference of borderline statistical significance. To place these results in a broader process context, we also present a prospective techno-economic analysis (TEA) and life-cycle analysis (LCA) that combine experimentally measured product distributions and cell voltage with literature-based flow cell assumptions. The baseline TEA gives a minimum selling price of $4.16/kg for e-methanol, while a modeled target of $0.41/kg requires simultaneous improvements in current density, methanol FE, electricity cost, CO<sub>2</sub> conversion, electrolyzer capital cost and cell voltage beyond those demonstrated in the present H-cell system. The baseline LCA indicates a 34% reduction in carbon intensity (CI) relative to fossil-derived methanol, while near-zero CI requires high methanol FE together with renewable heat integration for methanol distillation. Collectively, these results identify thermocleavable molecular precursors as a useful strategy for controlling molecular catalyst dispersion and anchoring on conductive carbon supports, while also showing that high current density operation, catalyst layer optimization and long-term durability remain important targets for future development.</p>","PeriodicalId":4,"journal":{"name":"ACS Applied Energy Materials","volume":"9 20","pages":"13464–13479"},"PeriodicalIF":5.5,"publicationDate":"2026-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149282169","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The low energy density and mismatched electrode kinetics of conventional asymmetric supercapacitors (ASCs) greatly limit their practical commercial applications. To address these problems, here, a nitrogen-doped polyacrylonitrile-derived porous carbon embedded with carbon nanotubes (N-doped PC/CNTs) is prepared using a simple and scalable blade-coating and carbonization method and used to fabricate high-performance all-carbon asymmetric supercapacitors. The N-doped PC/CNT composites deliver a large specific surface area (SSA) and high degree of graphitization. Electrochemical tests show that the PC/CNT composite displays different capacitance performances in different potential windows, achieving gravimetric capacitances of 286.3 and 178.1 F g–1 within operating windows of –0.8 to 0 V and 0 to 0.8 V, respectively. Based on these properties, an assembled all-carbon ASC delivers a wide voltage window of 1.6 V, achieving a maximum operating window of 1.6 V, a maximum energy density of 24.4 Wh kg–1, and maintains 15.2 Wh kg–1 even at a high-power density of 40 kW kg–1. Moreover, the capacitance retention remains above 90% after 20,000 cycles, showing favorable potential for advanced electrochemical energy storage.
{"title":"Polyacrylonitrile-Derived Porous Carbon with Embedded Carbon Nanotubes for All-Carbon Asymmetrical Supercapacitors","authors":"Shijin Zhu, Meng Zhao, Zhe Liu, Jun Hu, Chengcheng Zhang, Yuxin Liu, Yanyan Zhang","doi":"10.1021/acsaem.6c02459","DOIUrl":"https://doi.org/10.1021/acsaem.6c02459","url":null,"abstract":"<p>The low energy density and mismatched electrode kinetics of conventional asymmetric supercapacitors (ASCs) greatly limit their practical commercial applications. To address these problems, here, a nitrogen-doped polyacrylonitrile-derived porous carbon embedded with carbon nanotubes (N-doped PC/CNTs) is prepared using a simple and scalable blade-coating and carbonization method and used to fabricate high-performance all-carbon asymmetric supercapacitors. The N-doped PC/CNT composites deliver a large specific surface area (SSA) and high degree of graphitization. Electrochemical tests show that the PC/CNT composite displays different capacitance performances in different potential windows, achieving gravimetric capacitances of 286.3 and 178.1 F g<sup>–1</sup> within operating windows of –0.8 to 0 V and 0 to 0.8 V, respectively. Based on these properties, an assembled all-carbon ASC delivers a wide voltage window of 1.6 V, achieving a maximum operating window of 1.6 V, a maximum energy density of 24.4 Wh kg<sup>–1</sup>, and maintains 15.2 Wh kg<sup>–1</sup> even at a high-power density of 40 kW kg<sup>–1</sup>. Moreover, the capacitance retention remains above 90% after 20,000 cycles, showing favorable potential for advanced electrochemical energy storage.</p>","PeriodicalId":4,"journal":{"name":"ACS Applied Energy Materials","volume":"9 20","pages":"13622–13629"},"PeriodicalIF":5.5,"publicationDate":"2026-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149282087","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-10-26Epub Date: 2026-10-10DOI: 10.1021/acsaem.6c01977
Mohammed-Ali Sheikh, Tarik Kurtagic, Leon Müller, Lars Leander Schaberg, Gerald Dück, Martin Finsterbusch, Hartmut Wiggers
Solid-state sodium batteries are attractive next-generation energy-storage systems, combining the safety of inorganic solid electrolytes with the resource and cost benefits of sodium-based chemistries. Among Na+ conductors, NaSICON-type Na3Zr2Si2PO12 (NZSP) is particularly promising due to its high conductivity and stability, yet its practical implementation is challenged by energy-intensive ceramic processing, typically requiring prolonged high-temperature sintering for densification. Here, spray-flame synthesis (SFS) is introduced as a scalable route to nanoparticulate NZSP precursors, offering nanometer-scale compositional homogeneity beyond conventional solid-state synthesis and greater compositional flexibility than sol–gel approaches. Rather than forming crystalline NZSP directly, SFS yields a nanostructured intermediate consisting of ∼5 nm ZrO2 domains embedded in an amorphous Na–Si–P–O matrix, enabling NaSICON formation at ∼980 °C and densification to ∼97% within 2 h at 1140 °C. Systematic variation of the Si/P ratio and substitution of Zr4+ with Mg2+ or Ca2+ increase the Na content per formula unit, resulting in reduced lattice distortion and lower activation energies. Si-rich and Mg-substituted compositions reach conductivities up to 1.16 mS cm–1 with activation energies of 0.299(2)–0.327(6) eV. We have discovered that macroscopic conductivity is governed not by composition alone but by the interplay of the crystal structure, phase stability, densification, and grain-boundary chemistry.
固态钠电池是极具吸引力的下一代储能系统,它将无机固体电解质的安全性与钠基化学物质的资源和成本效益相结合。在Na+导体中,nasiconon型Na3Zr2Si2PO12 (NZSP)因其高导电性和稳定性而特别有前景,但其实际应用受到能源密集型陶瓷加工的挑战,通常需要长时间高温烧结来致密化。在这里,喷雾火焰合成(SFS)被介绍为一种可扩展的纳米纳米NZSP前体,提供纳米级的均匀性,超越传统的固态合成和比溶胶-凝胶方法更大的组成灵活性。SFS不是直接形成结晶的NZSP,而是产生一种纳米结构的中间体,由嵌入在无定形Na-Si-P-O基体中的~ 5 nm ZrO2结构域组成,使NaSICON在~ 980°C下形成,在1140°C下2小时内致密化至~ 97%。系统地改变Si/P比和用Mg2+或Ca2+取代Zr4+增加了配方单位的Na含量,从而减少了晶格畸变和降低了活化能。富硅和镁取代的组合物电导率高达1.16 mS cm-1,活化能为0.299(2)-0.327 (6)eV。我们已经发现,宏观电导率不仅仅是由成分决定的,而是由晶体结构、相稳定性、致密化和晶界化学的相互作用决定的。
{"title":"Interplay of Composition, Microstructure, and Ionic Conductivity in NaSICON-Type Solid Electrolytes from Scalable Spray-Flame Synthesis","authors":"Mohammed-Ali Sheikh, Tarik Kurtagic, Leon Müller, Lars Leander Schaberg, Gerald Dück, Martin Finsterbusch, Hartmut Wiggers","doi":"10.1021/acsaem.6c01977","DOIUrl":"https://doi.org/10.1021/acsaem.6c01977","url":null,"abstract":"<p>Solid-state sodium batteries are attractive next-generation energy-storage systems, combining the safety of inorganic solid electrolytes with the resource and cost benefits of sodium-based chemistries. Among Na<sup>+</sup> conductors, NaSICON-type Na<sub>3</sub>Zr<sub>2</sub>Si<sub>2</sub>PO<sub>12</sub> (NZSP) is particularly promising due to its high conductivity and stability, yet its practical implementation is challenged by energy-intensive ceramic processing, typically requiring prolonged high-temperature sintering for densification. Here, spray-flame synthesis (SFS) is introduced as a scalable route to nanoparticulate NZSP precursors, offering nanometer-scale compositional homogeneity beyond conventional solid-state synthesis and greater compositional flexibility than sol–gel approaches. Rather than forming crystalline NZSP directly, SFS yields a nanostructured intermediate consisting of ∼5 nm ZrO<sub>2</sub> domains embedded in an amorphous Na–Si–P–O matrix, enabling NaSICON formation at ∼980 °C and densification to ∼97% within 2 h at 1140 °C. Systematic variation of the Si/P ratio and substitution of Zr<sup>4+</sup> with Mg<sup>2+</sup> or Ca<sup>2+</sup> increase the Na content per formula unit, resulting in reduced lattice distortion and lower activation energies. Si-rich and Mg-substituted compositions reach conductivities up to 1.16 mS cm<sup>–1</sup> with activation energies of 0.299(2)–0.327(6) eV. We have discovered that macroscopic conductivity is governed not by composition alone but by the interplay of the crystal structure, phase stability, densification, and grain-boundary chemistry.</p>","PeriodicalId":4,"journal":{"name":"ACS Applied Energy Materials","volume":"9 20","pages":"13743–13762"},"PeriodicalIF":5.5,"publicationDate":"2026-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149282065","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-10-26Epub Date: 2026-10-09DOI: 10.1021/acsaem.6c02306
Emmanuel Peters-Teke Tebo, Sina Karimzadeh, Tien-Chien Jen
Hydrogen-assisted degradation of metals is governed by the local hydrogen population available at near-surface lattice sites and defects. However, atomistic mechanical simulations commonly employ hydrogen concentrations that are not representative of realistic exposure conditions. In this study, ReaxFF-based reactive molecular dynamics is used to translate sustained CH4 and CH4 + H2O exposure on a Ni(211) surface under an accelerated closed-cell protocol at 1000–1350 K into exposure-conditioned hydrogen availability descriptors. Three independent trajectories are performed for each exposure-temperature condition to quantify the normalized Ni-associated H inventory, hydrogen partitioning between adsorbed and subsurface regions, and localization across CN-defined step and terrace regions. A key finding is a dry–wet inversion in hydrogen accessibility. Although CH4 + H2O exposure produces a larger normalized Ni-associated H inventory (θH = 0.67–0.77), 71.6–86.1% of that inventory is primarily O-bound, while less than 3.5% of the geometrically defined near-surface H population lies within the subsurface window. In contrast, CH4-only exposure yields a smaller normalized Ni-associated H inventory (θH = 0.088–0.447) but substantially greater subsurface partitioning, reaching 12.3% at 1350 K. These results show that the surface with the largest normalized Ni-associated H inventory does not necessarily have the largest geometric subsurface fraction. Furthermore, CH4 + H2O suppresses carbon accumulation, sustains an oxygen-containing surface state, and maintains higher per-site hydrogen localization around CN-defined step regions. Additional Ni(111) and laterally doubled Ni(211) checks retain the wet-over-dry H areal-density ordering and the complementary dry-over-wet subsurface-fraction ordering at 1250 K. The resulting protocol-specific descriptors provide candidate inputs for controlled downstream simulations of hydrogen transport, trapping, and degradation.
{"title":"Exposure-Consistent Hydrogen Boundary Conditions Derived from Reactive Molecular Dynamics of Methane Decomposition on Nickel Surfaces","authors":"Emmanuel Peters-Teke Tebo, Sina Karimzadeh, Tien-Chien Jen","doi":"10.1021/acsaem.6c02306","DOIUrl":"https://doi.org/10.1021/acsaem.6c02306","url":null,"abstract":"<p>Hydrogen-assisted degradation of metals is governed by the local hydrogen population available at near-surface lattice sites and defects. However, atomistic mechanical simulations commonly employ hydrogen concentrations that are not representative of realistic exposure conditions. In this study, ReaxFF-based reactive molecular dynamics is used to translate sustained CH<sub>4</sub> and CH<sub>4</sub> + H<sub>2</sub>O exposure on a Ni(211) surface under an accelerated closed-cell protocol at 1000–1350 K into exposure-conditioned hydrogen availability descriptors. Three independent trajectories are performed for each exposure-temperature condition to quantify the normalized Ni-associated H inventory, hydrogen partitioning between adsorbed and subsurface regions, and localization across CN-defined step and terrace regions. A key finding is a dry–wet inversion in hydrogen accessibility. Although CH<sub>4</sub> + H<sub>2</sub>O exposure produces a larger normalized Ni-associated H inventory (θ<sub><em>H</em></sub> = 0.67–0.77), 71.6–86.1% of that inventory is primarily O-bound, while less than 3.5% of the geometrically defined near-surface H population lies within the subsurface window. In contrast, CH<sub>4</sub>-only exposure yields a smaller normalized Ni-associated H inventory (θ<sub><em>H</em></sub> = 0.088–0.447) but substantially greater subsurface partitioning, reaching 12.3% at 1350 K. These results show that the surface with the largest normalized Ni-associated H inventory does not necessarily have the largest geometric subsurface fraction. Furthermore, CH<sub>4</sub> + H<sub>2</sub>O suppresses carbon accumulation, sustains an oxygen-containing surface state, and maintains higher per-site hydrogen localization around CN-defined step regions. Additional Ni(111) and laterally doubled Ni(211) checks retain the wet-over-dry H areal-density ordering and the complementary dry-over-wet subsurface-fraction ordering at 1250 K. The resulting protocol-specific descriptors provide candidate inputs for controlled downstream simulations of hydrogen transport, trapping, and degradation.</p>","PeriodicalId":4,"journal":{"name":"ACS Applied Energy Materials","volume":"9 20","pages":"13514–13530"},"PeriodicalIF":5.5,"publicationDate":"2026-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149251326","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Due to its unique electronic structure and suitable active sites, Cu is a promising catalyst for CO2 reduction. In this study, a series of Cux-Ga0.9-In0.1 oxides was synthesized via co-precipitation by varying Cu2+ concentration. X-ray diffraction and X-ray photoelectron spectroscopy reveal that Cu exists as CuO, Ga forms Ga2O3 due to its strong oxophilicity, and a small amount of In is uniformly dispersed as In2O3 within the CuO lattice, forming a composite catalyst. Combined density functional theory calculations and X-ray absorption fine structure spectroscopic analyses indicate Cu as the primary active site. The introduction of Ga and In enhances electron transfer with Cu, strengthening intermediate adsorption and accelerating product conversion, thereby improving catalytic performance for the CO2 reduction reaction. When the molar ratio of divalent to trivalent ions n(M2+):n(M3+) is 5:1, the catalyst achieves a total current density of 28.4 mA·cm–2, a CO Faradaic efficiency of 98.54%, and good stability.
{"title":"Regulated Cux-Ga0.9-In0.1 Oxides Based on Cu Active Site for High-Efficiency Electrocatalytic CO2 Reduction to CO","authors":"Yiwu Zhang, Yanzhuo Liu, Tianxia Liu, Chengchen Zhang, Masafumi Harada, Honoka Nakahira","doi":"10.1021/acsaem.6c02357","DOIUrl":"https://doi.org/10.1021/acsaem.6c02357","url":null,"abstract":"<p>Due to its unique electronic structure and suitable active sites, Cu is a promising catalyst for CO<sub>2</sub> reduction. In this study, a series of Cu<sub><em>x</em></sub>-Ga<sub>0.9</sub>-In<sub>0.1</sub> oxides was synthesized via co-precipitation by varying Cu<sup>2+</sup> concentration. X-ray diffraction and X-ray photoelectron spectroscopy reveal that Cu exists as CuO, Ga forms Ga<sub>2</sub>O<sub>3</sub> due to its strong oxophilicity, and a small amount of In is uniformly dispersed as In<sub>2</sub>O<sub>3</sub> within the CuO lattice, forming a composite catalyst. Combined density functional theory calculations and X-ray absorption fine structure spectroscopic analyses indicate Cu as the primary active site. The introduction of Ga and In enhances electron transfer with Cu, strengthening intermediate adsorption and accelerating product conversion, thereby improving catalytic performance for the CO<sub>2</sub> reduction reaction. When the molar ratio of divalent to trivalent ions <em>n</em>(M<sup>2+</sup>):<em>n</em>(M<sup>3+</sup>) is 5:1, the catalyst achieves a total current density of 28.4 mA·cm<sup>–2</sup>, a CO Faradaic efficiency of 98.54%, and good stability.</p>","PeriodicalId":4,"journal":{"name":"ACS Applied Energy Materials","volume":"9 20","pages":"13552–13564"},"PeriodicalIF":5.5,"publicationDate":"2026-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149251334","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Bismuth copper oxyselenide (BiCuSeO) is a highly promising p-type thermoelectric (TE) material due to its intrinsically layered structural property. However, conventional thin-film fabrication methods, such as pulsed laser deposition and multi-step selenization, often struggle with industrial scalability, stoichiometric control, and phase purity. In this study, we report the successful fabrication of high-quality BiCuSeO thin films using a scalable, two-step reactive magnetron co-sputtering technique utilizing Bi2Se3 and Cu targets in an Ar/O2 atmosphere. Thin films subjected to vacuum annealing at 350 °C exhibited a highly crystalline tetragonal P4/nmm phase, as confirmed by X-ray diffraction and high-resolution transmission electron microscopy. X-ray photoelectron and Raman spectroscopies validated the expected chemical states and vibrational modes, while surface analysis revealed a dense, uniform, and crack-free morphology optimal for charge transport. TE evaluations up to 250 °C demonstrated a clear transition from n-type conduction in pristine Bi2Se3 to robust p-type transport in the quaternary films. By effectively decoupling the inverse relationship between electrical conductivity and the Seebeck coefficient, the BiCuSeO phase achieved a superior peak power factor of 1.71 mW m–1 K–2 at 250 °C. The power factor is approximately 1.5 folds higher than that of pristine Bi2Se3 and 3 folds higher than that of the intermediate BiSe–Cu films. Our findings establish reactive magnetron co-sputtering as a highly effective, industry-compatible platform for developing next-generation oxychalcogenide thin-film TE devices.
{"title":"Thermoelectric Power Factor of BiCuSeO Thin Film Fabricated by Two-Step Reactive Magnetron Co-sputtering Technique","authors":"Bhagyashree Ponmudi, Geetha Priyadarshini Badhirappan","doi":"10.1021/acsaem.6c02985","DOIUrl":"https://doi.org/10.1021/acsaem.6c02985","url":null,"abstract":"<p>Bismuth copper oxyselenide (BiCuSeO) is a highly promising p-type thermoelectric (TE) material due to its intrinsically layered structural property. However, conventional thin-film fabrication methods, such as pulsed laser deposition and multi-step selenization, often struggle with industrial scalability, stoichiometric control, and phase purity. In this study, we report the successful fabrication of high-quality BiCuSeO thin films using a scalable, two-step reactive magnetron co-sputtering technique utilizing Bi<sub>2</sub>Se<sub>3</sub> and Cu targets in an Ar/O<sub>2</sub> atmosphere. Thin films subjected to vacuum annealing at 350 °C exhibited a highly crystalline tetragonal <em>P4/nmm</em> phase, as confirmed by X-ray diffraction and high-resolution transmission electron microscopy. X-ray photoelectron and Raman spectroscopies validated the expected chemical states and vibrational modes, while surface analysis revealed a dense, uniform, and crack-free morphology optimal for charge transport. TE evaluations up to 250 °C demonstrated a clear transition from n-type conduction in pristine Bi<sub>2</sub>Se<sub>3</sub> to robust p-type transport in the quaternary films. By effectively decoupling the inverse relationship between electrical conductivity and the Seebeck coefficient, the BiCuSeO phase achieved a superior peak power factor of 1.71 mW m<sup>–1</sup> K<sup>–2</sup> at 250 °C. The power factor is approximately 1.5 folds higher than that of pristine Bi<sub>2</sub>Se<sub>3</sub> and 3 folds higher than that of the intermediate BiSe–Cu films. Our findings establish reactive magnetron co-sputtering as a highly effective, industry-compatible platform for developing next-generation oxychalcogenide thin-film TE devices.</p>","PeriodicalId":4,"journal":{"name":"ACS Applied Energy Materials","volume":"9 20","pages":"13788–13800"},"PeriodicalIF":5.5,"publicationDate":"2026-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149282038","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-10-26Epub Date: 2026-10-07DOI: 10.1021/acsaem.6c01955
Zihan Sun, Nam Kim, Gary Rubloff, Sang Bok Lee, Keith E. Gregorczyk
A three-dimensional nanoscale architecture originating from semiconductor manufacturing offers a powerful route to overcome ion-transport limitations in microscale electrochemical systems. Here, we report a sodium-ion microbattery array based on a coaxial γ’-V2O5/Pt nanotube architecture embedded within anodic aluminum oxide (AAO) nanopores, forming vertically aligned nanotubular electrodes conformally integrated with Pt nanotube current collectors. This nanoconfined geometry shortens Na+ diffusion pathways, enhances charge-transfer kinetics, and maintains electronic conduction across the microbattery array. The resulting device delivers a high areal capacity of 44 μAh cm–2 (corresponding to one Na+ per γ’-V2O5) at 1/10 C, excellent rate capability up to 2 C, and exceptional cycling stability with 80% capacity retention after 720 cycles. Cyclic voltammetry analyzed by both Trasatti's and Dunn's methods reveals that 66–69% of the stored charge arises from surface-dominated processes enabled by the nanotube architecture, compared to only 17–25% in planar films. The stark performance contrast between the nanoscale nanotube geometry and micron-scale planar controls suggests a fundamental length-scale dependence of sodiation kinetics, with implications for particle size selection in conventional sodium-ion battery electrodes. These results demonstrate that semiconductor-derived 3D architectures can be directly translated to sodium-ion systems, enabling high-power, long-life microbatteries and establishing a generalizable platform for nano-ionic device engineering.
{"title":"Three-Dimensional Nanopore γ′-V2O5 Architectures Enabling Stable, Long-Life, High-Power Sodium-Ion Microbatteries","authors":"Zihan Sun, Nam Kim, Gary Rubloff, Sang Bok Lee, Keith E. Gregorczyk","doi":"10.1021/acsaem.6c01955","DOIUrl":"https://doi.org/10.1021/acsaem.6c01955","url":null,"abstract":"<p>A three-dimensional nanoscale architecture originating from semiconductor manufacturing offers a powerful route to overcome ion-transport limitations in microscale electrochemical systems. Here, we report a sodium-ion microbattery array based on a coaxial γ’-V<sub>2</sub>O<sub>5</sub>/Pt nanotube architecture embedded within anodic aluminum oxide (AAO) nanopores, forming vertically aligned nanotubular electrodes conformally integrated with Pt nanotube current collectors. This nanoconfined geometry shortens Na<sup>+</sup> diffusion pathways, enhances charge-transfer kinetics, and maintains electronic conduction across the microbattery array. The resulting device delivers a high areal capacity of 44 μAh cm<sup>–2</sup> (corresponding to one Na<sup>+</sup> per γ’-V<sub>2</sub>O<sub>5</sub>) at 1/10 C, excellent rate capability up to 2 C, and exceptional cycling stability with 80% capacity retention after 720 cycles. Cyclic voltammetry analyzed by both Trasatti's and Dunn's methods reveals that 66–69% of the stored charge arises from surface-dominated processes enabled by the nanotube architecture, compared to only 17–25% in planar films. The stark performance contrast between the nanoscale nanotube geometry and micron-scale planar controls suggests a fundamental length-scale dependence of sodiation kinetics, with implications for particle size selection in conventional sodium-ion battery electrodes. These results demonstrate that semiconductor-derived 3D architectures can be directly translated to sodium-ion systems, enabling high-power, long-life microbatteries and establishing a generalizable platform for nano-ionic device engineering.</p>","PeriodicalId":4,"journal":{"name":"ACS Applied Energy Materials","volume":"9 20","pages":"13402–13412"},"PeriodicalIF":5.5,"publicationDate":"2026-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149282133","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}