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Toward the Development of a Commercial Process to Produce Muvalaplin. Part II: Preparation of the Drug Substance Muvalaplin商业化生产工艺的探讨。第二部分:原料药的制备
IF 3.3 3区 化学 Q2 CHEMISTRY, APPLIED Pub Date : 2026-10-16 Epub Date: 2026-09-22 DOI: 10.1021/acs.oprd.6c00323
Daniel P. Walker, John R. Rizzo, Mai Khanh Hawk, Matthew J. Genzink, Antonio Navarro, Dajiang Jing, Srinivas Gangula, Silong Zhang, Jianfei Dai, Panpan Sun

Herein, we describe the development of steps 5–7for a large-scaleprocess to synthesize muvalaplin, a small-molecule lipoprotein(a)inhibitor for the potential reduction of major adverse cardiovascularevents in participants with established cardiovascular disease orat risk for a first cardiovascular event. Each step was optimized,leading to improvements in safety, robustness, and cost of goods thatultimately resulted in a 41% yield increase over three steps and a60% reduction in PMI compared to the original discovery synthesis.The process was safely scaled to >100 kg, thus ensuring clinicalsupplyand laying the foundation for a commercial route.

本文中,我们描述了大规模合成muvalaplin的步骤5-7的发展,muvalaplin是一种小分子脂蛋白(a)抑制剂,用于潜在地减少已确定心血管疾病或有首次心血管事件风险的参与者的主要不良心血管事件。每个步骤都经过优化,从而提高了安全性、稳健性和产品成本,与最初的发现合成相比,三步合成的收率提高了41%,PMI降低了60%。该过程被安全地扩展到&;gt;100公斤,从而保证临床供应,为商业路线奠定基础。
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引用次数: 0
Bayesian Optimization Assisted Multistep Continuous-Flow Synthesis of Olutasidenib 贝叶斯优化辅助多步连续合成奥卢塔西尼
IF 3.3 3区 化学 Q2 CHEMISTRY, APPLIED Pub Date : 2026-10-16 Epub Date: 2026-10-06 DOI: 10.1021/acs.oprd.6c00251
Tengfei Gong, Fei Ji, Zhihao Chen, Yuting Geng, Xi Yang, Xu Ye, Xiaoming Zha

Olutasidenib is a potent, selective,and orally administeredsmall-moleculeinhibitor of mutant isocitrate dehydrogenase 1. The traditional syntheticmethods suffer from several drawbacks including prolonged reactiontimes, safety concerns, and low yields. Herein, we describe a four-stepcontinuous-flow synthesis of olutasidenib via oxidation reaction,Katada reaction, methylation reaction, and nucleophilic substitutionreaction. The coil reactor enables a shorter reaction time and reducesthe risk of hydrogen peroxide decomposition due to its enhanced heatand mass transfer. Meanwhile, Bayesian optimization is used to acceleratethe optimization of the continuous-flow. The level of N-methylation product of 2-pyridone was effectively increased to 93%by using methyl trifluoromethanesulfonate as a methylating agent inhexafluoroisopropanol. This continuous-flow process, featuring a totalresidence time of 86 min and a total yield of 44.1%, substantiallyreduces the reaction time and improves process safety while also achievinga lower Process Mass Intensity (PMI) than batch reactions.

Olutasidenib是一种有效的,选择性的,口服的突变异柠檬酸脱氢酶1的小分子抑制剂。传统的合成方法有几个缺点,包括反应时间长、安全问题和收率低。在这里,我们描述了通过氧化反应,Katada反应,甲基化反应和亲核取代反应四步连续流合成olutasidenib。盘管反应器可以缩短反应时间,并降低过氧化氢分解的风险,因为它增强了传热和传质。同时,采用贝叶斯优化方法加速了连续流的优化。在六氟异丙醇中,以三氟甲磺酸甲酯为甲基化剂,可有效地将2-吡啶酮的n -甲基化产物提高到93%。该连续流工艺的总停留时间为86分钟,总收率为44.1%,大大缩短了反应时间,提高了工艺安全性,同时实现了比间歇反应更低的工艺质量强度(PMI)。
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引用次数: 0
Late-Stage Kinetic Hydrolysis to Prepare an Advanced Intermediate for Ibuzatrelvir 后期动力学水解制备布扎瑞韦高级中间体
IF 3.3 3区 化学 Q2 CHEMISTRY, APPLIED Pub Date : 2026-10-16 Epub Date: 2026-09-11 DOI: 10.1021/acs.oprd.6c00096
Russell F. Algera, Christophe Allais, Aaron F. Baldwin, Gabrielle E. Cabrera, María González-Esguevillas, Michael Herr, Chintelle James, Johnny W. Lee, Melissa Lee, Emily Lennert, Jeffrey M. Massicott, Lesly Mejia, Robert J. Pearson, Dylan Pedro, David W. Place, Philipp C. Roosen, R. Matthew Weekly, Gerald A. Weisenburger, Shu Yu

Ibuzatrelviris a second-generation, orally administered proteaseinhibitor of the SARS-CoV-2 MPro virus that is currentlybeing evaluated for the treatment of Covid-19. The molecule containsa substituted trans-trifluoromethylproline fragmentthat, although it had been the focus of previous synthetic efforts,was still identified as a target for improvement. Herein, we describea route featuring the late-stage introduction of a stereocenter viaa mechanistically distinct diastereoselective kinetic hydrolysis.This bold strategy has resulted in significant efficiency, environmental,and process dividends, underscoring the impact of a continuous-improvementapproach to chemical development.

Ibuzatrelvir是第二代口服SARS-CoV-2 MPro病毒蛋白酶抑制剂,目前正在评估其治疗Covid-19的效果。该分子含有取代的反式三氟甲基脯氨酸片段,尽管它是以前合成工作的重点,但仍被确定为改进的目标。在这里,我们描述了通过机械上独特的非对映选择性动力学水解的后期引入立体中心的途径。这一大胆的战略带来了显著的效率、环境和工艺红利,强调了持续改进方法对化学开发的影响。
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引用次数: 0
Continuous Flow Br/Li Exchange Enables Scalable Synthesis of Chiral N, P Ligands for Asymmetric Catalysis 连续流动Br/Li交换可扩展合成手性N, P配体的不对称催化
IF 3.3 3区 化学 Q2 CHEMISTRY, APPLIED Pub Date : 2026-10-16 Epub Date: 2026-09-16 DOI: 10.1021/acs.oprd.6c00194
Rixin Shao, Liming Cao, Jianan Mao, Junzheng Xian, Mingchen Zheng, Maolin Sun, Ruihua Cheng, Yanxiong Ke, Jinxing Ye

Chiral N, P ligands represent privilegedscaffoldsin asymmetric catalysis, yet their scalable synthesis suffers fromtraditional batch constraints: ultra-cryogenic conditions (−100to −120 °C), competitive benzyne formation, low yields,and poor scalability. Herein, a concise continuous-flow protocol forthe efficient synthesis of (S)-DPPNH2-derivedchiral N, P ligands via sequential Br/Li exchangeis reported. Precise spatiotemporal control in a microreactor systemenables selective monolithiation, phosphination, and stereoselectivenucleophilic addition at a mild −70 °C, with a total residencetime of only 17.8 s. This flow platform effectively suppresses benzyneside reactions and eliminates the need for ultra-cryogenic infrastructurewhile maintaining a low in-process inventory of hazardous intermediates.The corresponding ligand precursors are obtained in yields of up to71% with good to excellent diastereoselectivities (up to 98:2 dr).Preparative-scale synthesis (1.17 g in a 2 min collection) and subsequentacid-catalyzed deprotection highlight the potential for further scale-up.This modular continuous-flow strategy offers a practical route todiverse chiral N, P ligands, addressing key manufacturingchallenges in asymmetric catalyst development.

手性N, P配体是不对称催化中的优势支架,但它们的可扩展性合成受到传统批次限制:超低温条件(- 100至- 120°C)、竞争性苯生成、低产率和可扩展性差。本文报道了一种简洁的连续流方案,用于通过顺序Br/Li交换高效合成(S)- dppnh2衍生的手性N, P配体。在微反应器系统中,精确的时空控制可以在温和的- 70°C下实现选择性单片化,磷化和立体选择性亲核加成,总停留时间仅为17.8 s。该流动平台有效地抑制了苯的副反应,消除了对超低温基础设施的需求,同时保持了低库存的危险中间体。相应的配体前体的产率高达71%,具有良好的非对映选择性(高达98:2 dr)。制备规模合成(2分钟收集1.17 g)和随后的酸催化脱保护突出了进一步扩大规模的潜力。这种模块化的连续流动策略为不同的手性N, P配体提供了一条实用的途径,解决了不对称催化剂开发中的关键制造挑战。
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引用次数: 0
Nickel as a Competitive Drop-In Alternative to Palladium in Thermal C–O Cross-Couplings of Aliphatic Alcohols with Heteroaryl Halides: A High-Throughput Experimentation Study 镍作为一种竞争性的替代钯的替代物:脂肪醇与杂芳基卤化物的热C-O交叉偶联:高通量实验研究
IF 3.3 3区 化学 Q2 CHEMISTRY, APPLIED Pub Date : 2026-10-16 Epub Date: 2026-09-23 DOI: 10.1021/acs.oprd.6c00228
Kathleen M. Morrison, Emily C. Jackson, Alexis Lavallée, Faral Akhtar, Martin Priester, Devin Deussen, Philipp M. Holstein, Mark Stradiotto

Palladium-catalyzed thermal C–O cross-couplingreactionsrepresent first-choice methodologies for alkyl (hetero)aryl etherformation in both academia and industry, especially when commencingfrom otherwise challenging (hetero)aryl chloride or bromide electrophilesand aliphatic alcohol coupling partners. While highly effective thermalnickel-catalyzed processes of this type have emerged owing to advancesin ancillary ligand design, their use as competitive drop-in alternativesto palladium in such applications in the context of high-throughputexperimentation (HTE) has not been demonstrated. In targeting theformation of alkyl heteroaryl ethers of biological relevance, we discloseherein a comparative HTE screening study focused on thermal palladium-or nickel-catalyzed C–O cross-couplings of primary, secondary,or tertiary aliphatic alcohols with heteroaryl chlorides or bromides.We demonstrate that appropriate DalPhos-ligated nickel precatalystscan offer catalytic performance in such transformations that is competitivewith (e.g., for primary and secondary alcohols) or superior to (e.g.,for tertiary alcohols) that achieved by use of otherwise best-in-classpalladium catalysts (e.g., featuring biarylmonophosphine, JosiPhos,or other ligation).

钯催化的热C-O交叉偶联反应是学术界和工业界生成烷基(杂)芳醚的首选方法,特别是当从其他具有挑战性的(杂)芳酰氯或溴亲电试剂和脂肪醇偶联伙伴开始时。虽然由于辅助配体设计的进步,这种类型的高效热镍催化过程已经出现,但在高通量实验(HTE)的背景下,它们作为钯的竞争性替代品的使用尚未得到证明。为了形成具有生物学意义的烷基杂芳醚,我们在此披露了一项比较HTE筛选研究,重点是钯或镍催化的伯、仲或叔脂肪醇与杂芳酰氯或溴的C-O交叉偶联。我们证明,适当的dalphos连接的镍预催化剂可以在这种转化中提供催化性能,与(例如,伯醇和仲醇)竞争或优于(例如,叔醇)使用其他同类最佳的钯催化剂(例如,具有双芳基膦,JosiPhos或其他连接)。
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引用次数: 0
Copper-Catalyzed Cross-Coupling of Malonates with Aryl Halides Using Hydroxypicolinamide Ligands 铜催化羟基喹啉酰胺配体丙二酸酯与芳基卤化物的交叉偶联
IF 3.3 3区 化学 Q2 CHEMISTRY, APPLIED Pub Date : 2026-10-16 Epub Date: 2026-07-20 DOI: 10.1021/acs.oprd.6c00215
Ian Hotham, Daniel W. Widlicka

Cu-catalyzed cross-coupling of aryl halides and malonatesusinghydroxypicolinamide ligands to furnish the corresponding aryl malonatesis disclosed herein. Malonates are commonly coupled with aryl halidesvia Pd catalysis, with a few reports of classic Hurtley-type Cu-mediatedcouplings. The Cu-MPBS system, originally designed for C–Ncoupling, has been further developed for the Cu-catalyzed couplingof diethyl malonate with aryl bromides and less precedented aryl chlorides.Our hydroxypicolinamide ligand scaffold promotes the Hurtley-typecoupling of diethyl malonate under mild conditions for aryl bromides(20–40 °C) and aryl chlorides (60–80 °C) withlow Cu loading (2–4 mol %). Reaction conditions are compatiblewith a wide variety of functional groups and heterocycles to providethe desired malonate. Furthermore, we demonstrated a telescoped processto the α-aryl ester simply by heating to drive subsequent decarboxylation.

本发明公开了使用羟基喹啉酰胺配体铜催化芳基卤化物和丙二酸酯的交叉偶联,以提供相应的芳基丙二酸酯。丙二酸盐通常通过Pd催化与芳基卤化物偶联,有一些经典的hurley型cu介导偶联的报道。Cu-MPBS系统最初设计用于C-N偶联,现已进一步发展用于cu催化丙二酸二乙酯与芳基溴和较少的芳基氯化物的偶联。我们的羟基喹啉酰胺配体支架在温和条件下促进丙二酸二乙酯(20-40°C)和芳基氯化物(60-80°C)在低Cu负载(2-4 mol %)下的hurley型偶联。反应条件与各种各样的官能团和杂环相兼容,以提供所需的丙二酸酯。此外,我们还证明了α-芳基酯的伸缩过程,只需加热即可驱动随后的脱羧。
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引用次数: 0
Decagram Scale Synthesis and Deployment of a Picolinamide Ligand for a Copper-Catalyzed C–N Cross-Coupling 铜催化C-N交叉偶联吡啶胺配体的合成与部署
IF 3.3 3区 化学 Q2 CHEMISTRY, APPLIED Pub Date : 2026-10-16 Epub Date: 2026-10-07 DOI: 10.1021/acs.oprd.6c00198
Andrew McGrath, Dan Lehnherr

The synthesis of a picolinamide ligand is demonstratedon a 70g scale in a process-friendly solvent, and its application in a copper-catalyzedC–N cross-coupling on a 20 g scale is reported. The ligandcan be accessed in one step via an amide coupling using inexpensive,commercially available 6-hydroxypicolinic acid and 6-methylquinolin-5-amine.A simple aqueous workup followed by a pH-swing-induced crystallizationaffords the ligand without the need for column chromatography. Thecombination of the scalable access to the ligand and its excellentperformance in copper-catalyzed C–N cross-coupling on decagramscale renders this ligand attractive for deployment in process chemistryapplications.

摘要:在70 g条件下,在工艺友好型溶剂中合成了一种吡啶酰胺配体,并报道了其在20 g条件下铜催化的C-N交叉偶联反应中的应用。该配体可以通过使用廉价的、市售的6-羟基喹啉酸和6-甲基喹啉-5-胺的酰胺偶联一步获得。一个简单的水处理,然后是ph振荡诱导结晶,提供配体,而不需要柱层析。配体的可扩展访问及其在铜催化的十元尺度上的C-N交叉偶联的优异性能使该配体在过程化学应用中具有吸引力。
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引用次数: 0
Toward OrganosolvBiorefineries Based on γ-ValerolactoneRecycling via Salting-Out Extraction 盐析萃取法回收γ-戊内酯有机溶剂生物炼制研究
IF 3.4 3区 化学 Q2 CHEMISTRY, APPLIED Pub Date : 2026-10-15 DOI: 10.1021/acs.oprd.6c00063
Giacomo Fabbrizi,Leonardo Lorenzi,Mattia Gelosia,Gianfrancesco Russo,Ilaria Armentano,Andrea Nicolini
Abstract This study presents an alternative approach for solvent regeneration in γ-valerolactone (GVL) based organosolv fractionation of lignocellulosic biomass through a two-stage salting-out assisted liquid–liquid extraction (SALLE) mediated by Na2SO4. Cynara cardunculus L. altilis (cardoon) stems were treated via microwave-assisted GVL/water extraction, followed by sequential washing and SALLE steps to separate and quantify cellulose, lignin, and hemicellulose fractions while regenerating GVL and Na2SO4. The regenerated GVL was reused over six consecutive cycles, and its performance was assessed through pulp composition and solvent purity analyses. Results show that SALLE enables consistent GVL regeneration (82%), high-purity cellulose pulps (&gt;90 wt % cellulose), and lignin recovery (about 78%) without significant solvent degradation or undesired solute accumulation. The findings demonstrate that SALLE provides an efficient and reproducible method for GVL recovery, which could be implemented in a GVL-based biorefinery.
摘要:本研究提出了一种基于Na2SO4介导的两阶段盐析辅助液-液萃取(SALLE)的γ-戊内酯(GVL)有机溶剂分离木质纤维素生物质溶剂再生的替代方法。采用微波辅助GVL/水萃取法处理山竹(Cynara cardunculus L. altilis, cardoon)茎,然后依次洗涤和SALLE步骤分离和定量纤维素、木质素和半纤维素组分,同时再生GVL和Na2SO4。再生后的GVL连续重复使用6次,并通过纸浆成分和溶剂纯度分析来评估其性能。结果表明,SALLE能够实现一致的GVL再生(82%)、高纯度纤维素纸浆(90%纤维素)和木质素回收(约78%),而不会出现明显的溶剂降解或不良的溶质积累。研究结果表明,SALLE为GVL回收提供了一种高效、可重复的方法,可以在基于GVL的生物精炼厂中实现。
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引用次数: 0
Recent Advancesin the Synthesis of Therapeutic Peptidesand Oligonucleotides 治疗肽和寡核苷酸合成的最新进展
IF 3.4 3区 化学 Q2 CHEMISTRY, APPLIED Pub Date : 2026-10-15 DOI: 10.1021/acs.oprd.6c00322
Adithya Ramesh,Priyanka Behera,Rathod Siddija,Shreya Ghosh,Om Shanker Tiwari
Abstract Peptide and oligonucleotide synthesis is an emerging indispensable molecular platform in modern medicine due to their inherent property of exceptional target specificity and broad therapeutic potential. However, their synthetic complexity, inefficiency in production, and issues related to sequence length and structural diversity have restricted their large-scale manufacture. This review presents a broad survey of recent developments in synthetic methodologies that have revolutionized the synthesis of these biomacromolecules, with special emphasis on process-oriented innovations that bridge laboratory synthesis and industrial manufacture. This review discusses the recent development of solid-phase methodologies, improvements in ligation chemistry, orthogonal protecting-group strategies, and chemo-selective conjugation methods that enable the efficient assembly of structurally complex peptide and oligonucleotide architectures, along with emerging technologies, including continuous-flow processing, microwave-assisted synthesis, and atom-economical reaction platforms, which are highlighted for their ability to improve reaction kinetics, reduce solvent consumption, and enhance reproducibility. Furthermore, the growing integration of enzymatic and chemoenzymatic methodologies, including engineered polymerases and template-independent nucleic acid synthesis systems, is redefining the preparation of next-generation oligonucleotides. Particular attention is given to sustainability-driven synthetic innovations that address longstanding limitations related to scalability, purification, stereochemical control, and environmental impact. By comparing the strengths and limitations of conventional synthetic platforms, this review establishes a unified perspective on the evolving manufacturing landscape for peptide and oligonucleotide production, as well as the therapeutic applications of versatile peptide and oligonucleotide substrates. Collectively, these advances provide a foundation for the accelerated development of increasingly sophisticated biomolecular constructs and offer practical insights for translating synthetic innovations into clinically and industrially relevant applications.
肽和寡核苷酸由于其独特的靶向特异性和广阔的治疗潜力,是现代医学中一个新兴的不可缺少的分子合成平台。然而,它们的合成复杂性、生产效率低、序列长度和结构多样性等问题限制了它们的大规模生产。这篇综述介绍了合成方法的最新发展,这些方法彻底改变了这些生物大分子的合成,特别强调了连接实验室合成和工业生产的过程导向创新。本文讨论了固相方法的最新发展、连接化学的改进、正交保护基团策略和化学选择性偶联方法,这些方法能够有效地组装结构复杂的肽和寡核苷酸结构,以及包括连续流处理、微波辅助合成和原子经济反应平台在内的新兴技术。这是突出的能力,以改善反应动力学,减少溶剂消耗,并提高再现性。此外,酶和化学酶方法的日益整合,包括工程聚合酶和不依赖模板的核酸合成系统,正在重新定义下一代寡核苷酸的制备。特别关注可持续性驱动的合成创新,以解决与可扩展性、纯化、立体化学控制和环境影响相关的长期限制。通过比较传统合成平台的优势和局限性,本综述对肽和寡核苷酸生产的不断发展的制造前景以及多功能肽和寡核苷酸底物的治疗应用建立了统一的观点。总的来说,这些进步为日益复杂的生物分子结构的加速发展奠定了基础,并为将合成创新转化为临床和工业相关应用提供了实际见解。
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引用次数: 0
Machine-Learning-EnabledDesign of Lab-Scale ContinuousDistillation Systems for Pharmaceutical Process Development 用于制药工艺开发的实验室规模连续蒸馏系统的机器学习设计
IF 3.4 3区 化学 Q2 CHEMISTRY, APPLIED Pub Date : 2026-10-15 DOI: 10.1021/acs.oprd.6c00279
Justin T. Turnage,Andres P. Hyer,Kimberly E. Penzer,James K. Ferri
Abstract Predictive tools for continuous distillation design lag behind upstream pharmaceutical synthesis─including AI-enabled digital tooling for retrosynthetic route design─leaving column specification dependent on computationally expensive simulation or extensive experimentation. This work presents a machine-learning surrogate framework trained entirely on first-principles mechanistic simulations, requiring no experimental distillation data, and eliminating the need for commercial tools such as ChemCad or AspenPlus. Three surrogate models for binary tert-butylamine/alcohol systems (methanol, ethanol, isopropanol) predict distillate and bottoms compositions with mean absolute errors below 0.005 mol/mol and R2 &gt; 0.999, completing a single prediction in under 1 ms─a 24-fold speedup. A coupled Pareto optimizer returns capital-versus-operating-cost trade-off curves in under 10 s, with over 93% of designs verified within ±0.010 mol/mol. Applied to a pharmaceutical case study, the framework correctly identifies isopropanol as the optimal solvent without prior thermodynamic knowledge. The system-agnostic architecture could readily integrate with open-source large language model platforms to further lower the barrier to implementation.
用于连续蒸馏设计的预测工具落后于上游药物合成──包括用于反合成路线设计的人工智能数字工具──使色谱柱规格依赖于计算成本高昂的模拟或大量的实验。这项工作提出了一个完全基于第一性原理机制模拟训练的机器学习代理框架,不需要实验蒸馏数据,并且消除了对ChemCad或AspenPlus等商业工具的需求。叔丁胺/醇二元体系(甲醇、乙醇、异丙醇)的三个替代模型预测馏出物和底物组成的平均绝对误差低于0.005 mol/mol和R2 &;gt;0.999,在不到1毫秒的时间内完成单个预测──加速了24倍。一个耦合的帕累托优化器在10秒内返回资本与运营成本的权衡曲线,超过93%的设计在±0.010 mol/mol的范围内得到验证。应用于制药案例研究,该框架正确地识别异丙醇作为最佳溶剂,没有事先热力学知识。与系统无关的体系结构可以很容易地与开源的大型语言模型平台集成,从而进一步降低实现的障碍。
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引用次数: 0
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Organic Process Research & Development
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