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Pre-ignition detection and early fire detection in mining vehicles 矿用车辆的预点火探测和早期火灾探测
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2021-01-02 DOI: 10.1080/25726668.2021.1871820
R. Hansen
ABSTRACT With an increasing demand for early detection of mining vehicle fires, the question is how an early detection could be achieved? Data from cone calorimeter tests and incident summary data were applied when analysing possible fire detection solutions on mining vehicles. Based on the tests, pre-ignition and post-ignition solutions in the cab and the engine compartment were analysed and presented. If overcoming the challenges of the environment, smoke sensors could for example be a potential pre-ignition detector in engine compartments. Based on the incident summaries, clues on detectable traces, etc., were identified and a discussion on the types of sensors for various types of vehicles and sections was provided. Fires in for example the turbo/exhaust area and engine compartment, could be detected prior to ignition using gas sensors to detect the emitted hydrocarbons or an oil mist detection system.
随着对矿用车辆火灾早期检测的需求不断增加,如何实现早期检测是一个问题。在分析采矿车辆可能的火灾探测解决方案时,应用了锥量热计试验数据和事故摘要数据。在试验的基础上,对驾驶室和发动机舱的预点火和后点火方案进行了分析和提出。如果克服了环境的挑战,烟雾传感器可以作为发动机舱内潜在的预点火探测器。根据事故总结,确定了可探测痕迹等线索,并对不同类型车辆和路段的传感器类型进行了讨论。例如,涡轮/排气区和发动机舱的火灾可以在点火前使用气体传感器检测排放的碳氢化合物或油雾检测系统进行检测。
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引用次数: 3
Simultaneous multi-sector block cave mine production scheduling considering operational uncertainties 考虑运行不确定性的多扇区块状溶洞矿同步生产调度
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2021-01-02 DOI: 10.1080/25726668.2021.1872261
Shahrokh Paravarzar, H. Askari-Nasab, Y. Pourrahimian, X. Emery
ABSTRACT The main objective of this study is to provide a practical and near-optimal mine production schedule for block caving operations considering operational uncertainty. The problem is defined in the context of goal programming optimization to meet the operational objectives, including tonnage and grade as daily production targets. The considered operational constraints include drawpoints and ore pass design, draw rate, mine production, and transportation capacities in different operational levels, tonnage and grade constraints, and mine production targets in the presence of several mining sectors. The developed model is verified and validated using historical operational data obtained from an actual block caving operation. The practicality and flexibility of the framework are examined through three different operational scenarios and compared with the real block caving operation mine plans and historical production data.
本研究的主要目的是为考虑作业不确定性的块状崩落作业提供一个实用的、接近最优的矿山生产计划。该问题是在目标规划优化的背景下定义的,以满足运营目标,包括吨位和等级作为每日生产目标。所考虑的作业限制包括抽采点和矿道设计、抽采率、不同作业水平的矿山生产和运输能力、吨位和品位限制以及存在几个采矿部门的矿山生产目标。利用实际块体崩落过程中获得的历史作业数据,对所建立的模型进行了验证。通过三种不同的作业场景,并与实际块体崩落作业方案和历史生产数据进行对比,验证了该框架的实用性和灵活性。
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引用次数: 0
Impact assessment of waste screening over the life of a Brazilian bauxite mining operation 巴西铝土矿开采过程中废物筛选的影响评估
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-12-15 DOI: 10.1080/25726668.2020.1857156
Luana Teixeira Pontara Lopes, Fernando Cesar Fernandes Junior, Edmo da Cunha Rodovalho, Thammiris Mohamad El Hajj
ABSTRACT The mining sector is looking for new technologies to minimise its environmental impacts and to maximise its reserves. The need to increase the life of mines has led to investigations considering the options to maximise Brazilian bauxite mine reserves. This work evaluates the use of a flip screen in the loader bucket to recover ore from the overburden. The study investigates both the financial and technical feasibilities of this option. This device results in a decrease in the amount of waste and an increase in the life of mine. An average mass recovery of 48% is achieved. The concentration of the bauxite present in the overburden is possible using only screening and the oversized (>12.7 mm) product contains 40% of the available alumina, with less than 4% reactive silica and 0.5% organic carbon, which is acceptable for the Bayer process.
采矿业正在寻找新技术,以尽量减少对环境的影响,并最大限度地提高其储量。由于需要延长矿山的使用寿命,有关部门开始考虑将巴西铝土矿储量最大化的方案。本工作评估了在装载机铲斗中使用翻动筛从覆盖层中回收矿石。这项研究调查了这一选择的财务和技术可行性。该装置减少了矿山的浪费,提高了矿山的使用寿命。平均质量回收率为48%。仅使用筛分就可以获得覆盖层中铝土矿的浓度,超大(>12.7 mm)产品含有40%的可用氧化铝,低于4%的活性二氧化硅和0.5%的有机碳,这对于拜耳工艺是可以接受的。
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引用次数: 1
Digital hierarchical model of lumpiness of blasted rock mass 爆破岩体块度的数字层次模型
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-10-01 DOI: 10.1080/25726668.2020.1838775
B. Rakishev, Z. Rakisheva, A. Auezova, A. Orynbay
ABSTRACT The article describes the developed new digital hierarchical model of lumpiness of blasted rocks. It is based on a combination of classes of pieces of rock by size, taken as hierarchical levels of lumpiness of rocks, and the percentage of pieces in classes, adopted for its numerical characteristics. 7 classes of rocks by size are considered, each of which is characterized by the content of its pieces. The key component of the proposed model - the granulometric composition of the blasted rocks is determined by the block mass of the rocks, the size of the zones of intense crushing, the volume of crushed rocks due to the action of stress waves and reflected waves (I stage of explosion), detonation products (swelling effect of the explosion) (II stage of explosion), and collisions of large pieces when moving (III stage of explosion). The regularities of the formation of these explosion results are established depending on the different combination of the physicomechanical properties of the rocks of the massif, the chemophysical characteristics of the explosive used, the parameters of the explosives and the explosive method.
本文介绍了一种新的爆破岩体块度数字分层模型。它是基于岩石大小分类的组合,作为岩石块状的等级水平,以及按其数值特征采用的类别中岩石的百分比。按大小分为7类岩石,每一类岩石的特点是其碎片的含量。所提出模型的关键组成部分——被炸岩石的粒度组成,是由岩石的块状质量、强烈破碎区的大小、由于应力波和反射波的作用(爆炸的第一阶段)、爆轰产物(爆炸的膨胀效应)(爆炸的第二阶段)和大块移动时的碰撞(爆炸的第三阶段)而被破碎的岩石的体积决定的。这些爆炸结果的形成规律取决于岩体的物理力学性质、所用炸药的化学物理特性、炸药的参数和爆炸方法的不同组合。
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引用次数: 0
Value chain excellence – managing variability to stabilise and exploit the mine value chain 价值链卓越-管理可变性,以稳定和利用矿山价值链
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-10-01 DOI: 10.1080/25726668.2020.1818029
M. Bloss, G. Capes, Russell Seib, Liam V. Alford, Jack L. Light, I. Minniakhmetov, C. Nielsen
ABSTRACT Mining occurs in highly variable, spatially dynamic environments. Existing methods of planning and operations management are insufficient to adequately account for variability. Managing variability within the value chain aims to maximise business value. This paper presents a methodology for managing variability. This includes: assessing the impact of variability on a deterministic mine schedule; applying guiding principles based on Theory of Constraints to stabilise and exploit the value chain; developing a risk approach to minimise costs of plan delivery; and establishing tools for critical path planning, reconciling performance against plan and establishing corrective actions to deliver plan outcomes. A case study is presented from the Olympic Dam mine. Conclusions include: operations contain significant variability that if not managed will fail to deliver the mine plan; the proposed methodology can be applied to reduce variability and robustly deliver the best-value mine plan; and this methodology has broad application across the mining industry.
采矿发生在高度可变的空间动态环境中。现有的规划和业务管理方法不足以充分考虑到可变性。管理价值链中的可变性旨在最大化业务价值。本文提出了一种管理可变性的方法。这包括:评估变异性对确定的采矿时间表的影响;运用基于约束理论的指导原则来稳定和开发价值链;制定风险管理方法,以尽量减少计划交付的成本;为关键路径规划建立工具,根据计划协调绩效,并建立纠正措施以交付计划结果。以奥林匹克坝煤矿为例进行了分析。结论包括:作业有很大的可变性,如果不加以管理,将无法执行地雷计划;所提出的方法可用于减少可变性和鲁棒性提供最优价值的矿山计划;这种方法在整个采矿业都有广泛的应用。
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引用次数: 1
Low-cost leaky feeder communication for mines rescue 矿井救援低成本漏电馈线通信
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-10-01 DOI: 10.1080/25726668.2020.1838110
M. D. Bedford, Angel J. A. Rodríguez López, P. Foster
ABSTRACT A low-cost, low-weight leaky feeder system is proposed for mines rescue communication for use when the mine’s permanent communication infrastructure has been compromised by an incident. Unlike the leaky feeders that are permanently installed in some transport tunnels and mines, which are very expensive, bulky and heavy, the system described here relies on the fact that some ordinary coaxial cables leak signal unintentionally. Experimental evaluation of the two main types of low-cost coaxial cable identified a suitable cable and an optimal frequency of 27 MHz. Longer range tests characterised the real world underground performance of a system. A range of around a kilometre is achievable but this could be increased substantially by using in-line amplifiers. In comparison to low-frequency guidewire systems that have previously been produced for mines rescue use, the method outlined here does not force rescuers to clip handsets to the cable, thereby allowing them much more freedom of movement.
摘要提出了一种低成本、低重量的矿井救援通信漏电馈线系统,用于矿井永久性通信基础设施受到事故破坏的情况下。与一些运输隧道和矿井中永久安装的泄漏馈线不同,这些馈线既昂贵又笨重,这里描述的系统依赖于一些普通同轴电缆无意中泄漏信号的事实。对两种主要的低成本同轴电缆进行了实验评估,确定了合适的电缆和27mhz的最佳频率。较长距离的测试描述了系统在真实世界中的地下性能。大约一公里的范围是可以实现的,但这可以通过使用在线放大器大幅增加。与以前为矿山救援使用而生产的低频导丝系统相比,这里概述的方法不强迫救援人员将手机夹在电缆上,从而使他们的行动更加自由。
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引用次数: 3
Safe exploitation of developed pillars of a coal seam above fire affected areas – a case study 火灾影响区上方煤层发达矿柱的安全开采——以某煤矿为例
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-10-01 DOI: 10.1080/25726668.2020.1834972
P. Pal Roy, C. Sawmliana, A. Prakash, R. Singh
ABSTRACT It was an extremely challenging task from the safety standpoint to exploit the developed coal pillars in No. 15 top and bottom seams at the Tata Steel Ltd Sijua Colliery by deep-hole opencast blasting above fire affected areas in No. 13 seam and No. 14 seam and a depillaring panel in No. 10 seam. The danger was that the depillaring operations in No. 10 seam could cause subsidence on the floor of the opencast workings and that the ground vibrations generated due to opencast blasting could destabilize the underground fire areas and cause structural damage to isolation stoppings in No. 13 and 14 seams. The scientific approach proposed by the authors may make it possible to extract the locked-up coal without jeopardizing the safety of the fire affected and depillared panels.
塔塔钢铁司华煤矿在13号煤层和14号煤层的火灾影响区及10号煤层的脱柱盘上采用深孔露天爆破开采已开发的15号煤层顶底煤柱,从安全角度来看是一项极具挑战性的任务。危险在于,10号煤层的脱柱作业可能会导致露天矿的底板下沉,而露天矿爆破产生的地面振动可能会破坏地下火区的稳定,并对13号和14号煤层的隔离采场造成结构破坏。作者提出的科学方法可以在不危及受火灾影响和脱煤板安全的情况下提取被锁煤。
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引用次数: 1
A virtual monitoring method of operation conditions for mining and transporting equipment based on real-time data 一种基于实时数据的采运设备工况虚拟监测方法
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-08-03 DOI: 10.1080/25726668.2020.1798085
Xiubo Jiao, Xin Zhang, Jiacheng Xie, Tao Cui, Binbin Wang, Hongda Shen
ABSTRACT This paper presents a virtual monitoring method of operation conditions. The mathematical calculation model of a shearer and a scraper conveyor was established. Based on the model and the real-time motion trajectory of the shearer, measuring the pitch angles of 4–6 middle troughs as a priori information, the pitch angle of the next section could be calculated by rolling, thus the shape of a scraper conveyor was obtained. The method was programmed into the bottom layer of the Unity3D software. A real-time display and updating of virtual images were realised with data visualisation driving technology. The method was verified experimentally, with the results producing an error between the calculated and actual layout forms of the scraper conveyor of less than 15 mm. The actual operation state of the equipment remains synchronised in real time with the equipment in the virtual monitoring screen. Importantly, the detection accuracy satisfies the practical requirements.
本文提出了一种运行工况虚拟监测方法。建立了采煤机和刮板输送机的数学计算模型。基于该模型和采煤机的实时运动轨迹,测量4-6个中间槽的俯仰角作为先验信息,通过滚动计算下一段的俯仰角,从而得到刮板输送机的形状。将该方法编程到Unity3D软件的底层。利用数据可视化驱动技术实现了虚拟图像的实时显示和更新。通过实验验证了该方法的正确性,计算结果与实际刮板输送机布置形式的误差小于15 mm。在虚拟监控画面中,设备的实际运行状态与设备保持实时同步。重要的是,检测精度满足实际要求。
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引用次数: 1
Corrosion properties of ASTM A615 rock bolt steel in US underground coal mines 美国地下煤矿用ASTM A615锚杆钢的腐蚀性能
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-02 DOI: 10.1080/25726668.2020.1788843
G. Bylapudi, K. Mondal, A. Spearing, A. Bhagwat
ABSTRACT Corrosion of rock bolts is a relatively slow process yet a potential problem for the underground mining industry. Mine groundwater in the strata through natural or mining-induced cracks together with the humid environment in the mine openings interact with the roof support systems often resulting in corrosion. Electrochemical studies of the commonly used rock bolt steel in the coal mining environments will lead to a better understanding of the material’s performance and their ability to resist corrosion. The influence of pH, solution resistivity, total dissolved solids, and aggressive ions on the electrochemical properties of rock bolt steel are discussed. This preliminary study focuses on understanding the corrosion potential, polarization resistance, and corrosion rates of the rock bolt steel that is most commonly used in US underground coal mines. Based on the findings, it was observed that the polarization resistance (Rp) is inversely proportional to the corrosion rate (CR) over time.
锚杆腐蚀是一个相对缓慢的过程,但对地下采矿业来说却是一个潜在的问题。矿井地下水通过自然或采动裂隙进入地层,再加上井口内的潮湿环境与顶板支护系统相互作用,往往造成腐蚀。对煤矿环境中常用的锚杆钢进行电化学研究,将有助于更好地了解该材料的性能和抗腐蚀能力。讨论了pH、溶液电阻率、总溶解固形物和侵蚀性离子对锚杆钢电化学性能的影响。这项初步研究的重点是了解美国地下煤矿最常用的锚杆钢的腐蚀电位、抗极化能力和腐蚀速率。结果表明,随着时间的推移,极化电阻(Rp)与腐蚀速率(CR)成反比。
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引用次数: 1
Influence of rock blast advance direction on boulder generation: a case study 岩爆推进方向对成石影响的实例研究
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-02 DOI: 10.1080/25726668.2020.1788885
Osvail André Quaglio, José Margarida da Silva, E. C. Rodovalho, A. O. B. Franco-Magalhães, Thaís Gontijo Pereira
ABSTRACT In quarries, rock blasting is important for mining and transportation, being the first step in the comminution. Discontinuities present in a rock mass can interrupt the propagation of the shock wave and evacuate gases, thereby reducing the efficiency of the explosives. Differences in the orientation of joint sets and the advancing direction of the mine produce different fragmentation results. In this study, the blastability of a rock mass was evaluated as a function of mining advance direction relative to the direction of the main joint set using particle size curves generated by photo-analysis. The data were analysed for each bench, and the optimal direction of advance was determined as the one to generate the smallest boulders. The particle size curves reveal optimal fragmentation when the mining direction is orthogonal to the main joint set, reducing the number of boulders by 64.40%.
在采石场,岩石爆破是采矿和运输的重要环节,是粉碎的第一步。岩体中存在的不连续面会中断冲击波的传播并使气体排出,从而降低炸药的效率。节理组的朝向和矿井推进方向的不同,产生了不同的破碎效果。在本研究中,利用光分析生成的粒度曲线,评价了岩体的可爆性作为采矿推进方向相对于主节理集方向的函数。对每个台阶的数据进行了分析,并确定了最佳的推进方向,以产生最小的巨石。当采动方向与主节理集正交时,粒度曲线显示出最佳破碎性,减少了64.40%的抱石数量。
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引用次数: 0
期刊
Mining Technology-Transactions of the Institutions of Mining and Metallurgy
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