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Thermal influence of inter-chip components in two-phase immersion cooling: An experimental and machine learning study 芯片间元件在两相浸没冷却中的热影响:实验和机器学习研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-05-01 Epub Date: 2025-12-16 DOI: 10.1016/j.ijthermalsci.2025.110560
V.B. Krishnadasan, Pratheek Suresh, C. Balaji
The study investigates the heat transfer characteristics and bubble behavior of a multi-chip system cooled by two-phase immersion cooling technique, with particular focus on the role of inter-chip components on the overall performance. Experiments were conducted for five blockage ratios (B = 0, 0.25, 0.5, 0.75, and 1), representing varying levels of obstruction to vapor flow between the chips. Two operational modes were examined: (i) activation of two vertically adjacent chips and (ii) activation of all seven chips. High-speed imaging was employed to analyze bubble behavior at critical locations- during departure from the lower chip, the inter-chip component and the upper chip. Additionally, an artificial neural network-genetic algorithm (ANN-GA) framework was developed to identify the optimal heat flux distributions corresponding to a predefined chip temperature limit. Results indicate that the presence and geometry of inter-chip components significantly influence thermal uniformity and bubble behavior. The optimum performance was obtained at B = 0.25, which improved the temperature uniformity coefficient and reduced the maximum chip-to-chip temperature difference by nearly 50% compared to the configuration without inter-chip components. Bubble imaging revealed that this configuration promotes coalescence-induced bubble departure, enhancing evaporative heat transfer at the upper chip. For the seven-chip configuration, the influence of blockage ratio was less pronounced but still yielded approximately 15% improvement in temperature uniformity at B = 0.25. The ANN-GA framework demonstrated a strong predictive capability (correlation coefficient 0.96) and suggested that adopting the optimal blockage ratio could increase the total allowable heat load by roughly 20% for a fixed chip temperature limit. These findings provide insights into the coupled effects of inter-chip geometry, bubble dynamics and thermal performance, offering design guidance for thermally efficient multi-chip layouts in two-phase immersion-cooled systems.
研究了采用两相浸没冷却技术冷却的多芯片系统的传热特性和气泡行为,特别关注了芯片间组件对整体性能的影响。实验进行了五种阻塞比(B = 0, 0.25, 0.5, 0.75和1),代表不同程度的阻碍蒸汽流动的芯片之间。研究了两种操作模式:(i)激活两个垂直相邻的芯片和(ii)激活所有七个芯片。采用高速成像技术分析了气泡在关键位置的行为——离开下芯片、芯片间组件和上芯片。此外,开发了一种人工神经网络遗传算法(ANN-GA)框架,以识别与预定义芯片温度极限对应的最优热流密度分布。结果表明,晶片间元件的存在和几何形状对热均匀性和气泡行为有显著影响。在B = 0.25时获得最佳性能,提高了温度均匀系数,与没有片间元件的配置相比,最大片间温差减小了近50%。气泡成像显示,这种结构促进了聚结引起的气泡离开,增强了上部芯片的蒸发传热。对于7片结构,堵塞率的影响不太明显,但在B = 0.25时,温度均匀性仍提高了约15%。ANN-GA框架显示出较强的预测能力(相关系数为0.96),并表明在固定芯片温度极限下,采用最佳堵塞比可使总允许热负荷增加约20%。这些发现为芯片间几何形状、气泡动力学和热性能的耦合效应提供了见解,为两相浸没冷却系统中热效率高的多芯片布局提供了设计指导。
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引用次数: 0
A comparative investigation of thermo-hydraulic performance in a solar air heater roughened with quarter petal shaped ribs 四分之一花瓣肋粗化太阳能空气加热器热水力性能对比研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-05-01 Epub Date: 2025-12-16 DOI: 10.1016/j.ijthermalsci.2025.110580
Kadhim Al-Chlaihawi , Khaled Al-Farhany , Ammar Abdulkadhim
Through a numerical study, the thermo-hydraulic behavior of a solar air heater with quarter petal shaped ribs on its absorber plate is examined including a comparative evaluation of three unique rib configurations. The continuity, momentum (Reynolds-Averaged Navier-Stokes) and energy equations of steady, incompressible, turbulent flow are solved. Renormalization Group (RNG) k -ε turbulence model was chosen to solve the turbulent flow phenomena. The thermal performance has been studied under varying design parameters: relative roughness pitch (7.14 ≤ P/e ≤ 17.86), Reynolds number (4000 ≤ Re ≤ 20,000), while the relative roughness height was kept constant at e/Dh = 0.042. The key performance indicators of the SAH performance are measured against the Nusselt number (Nu), the friction factor (f), the thermal-hydraulic performance factor (TPF) and observation of critical flow features. Results indicated that the configuration of the quarter petal shaped ribs has a decisive impact on the heat transfer and the friction factor features, and its performance becomes very sensitive to the variation in P/e and Re. With the artificially rough SAH, the optimal configuration achieved a TPF of 2.155, which corresponded to a 115.5 % thermal performance enhancement. Correlations for Nu and f as functions of the Reynolds number and relative roughness pitch were obtained by non-linear regression analysis.
通过数值计算,研究了吸收板上带有四分之一花瓣形肋板的太阳能空气加热器的热水力特性,并对三种肋板构型进行了比较。求解了稳态、不可压缩湍流的连续性、动量(reynolds - average Navier-Stokes)和能量方程。采用重整化群(RNG) k -ε湍流模型求解湍流现象。在相对粗糙度节距(7.14≤P/e≤17.86)、雷诺数(4000≤Re≤20000)、相对粗糙度高度(e/Dh = 0.042)不变的条件下,研究了不同设计参数下的热性能。通过努塞尔数(Nu)、摩擦系数(f)、热工性能因子(TPF)和临界流动特征的观察来衡量SAH性能的关键性能指标。结果表明,四分之一花瓣肋的结构对传热和摩擦因数特性具有决定性影响,其性能对P/e和Re的变化非常敏感。在人工粗糙的SAH下,最优结构的TPF为2.155,热性能提高了115.5%。通过非线性回归分析,得到了Nu和f函数与雷诺数和相对粗糙度节距的相关性。
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引用次数: 0
Effects of flow slip and temperature jump on heat transfer in a ribbed microfluidic channel using lattice Boltzmann method 用晶格玻尔兹曼方法研究流动滑移和温度跳变对肋状微流控通道传热的影响
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-05-01 Epub Date: 2025-12-23 DOI: 10.1016/j.ijthermalsci.2025.110617
Chun-Sheng Wang , Yu-Wei Chen , Tong-Miin Liou
As the dimension of electronic devices approaches micrometers, the slip velocities and temperature jumps may play a pivotal role in their thermofluidic performance. Some studies report that the thermal performance increases with Knudsen number (Kn) while others show the opposite observations. The rationale for the discrepancy has not been clarified. In this study, a thermal lattice Boltzmann method is developed to study the effects of flow slips and temperature jumps on heat transfer in a ribbed microfluidic channel filled with air. Varied parameters are respectively the rib height (Hr∗), pitch ratio (PR), Kn, and Reynolds number (Re). It is observed for the first time that there exists a critical Hr∗ = 0.35 beyond which Nu‾/Nu0 decreases with increasing PR below which Nu‾/Nu0 rises with increasing PR because of the combined effect of interfacial thermal resistance caused by temperature jumps on the wall and disturbed thermal boundary due to the ribs. For a fixed rib height (Hr∗ = 0.25), the heat transfer enhancement (Nu‾/Nuo) is observed to increase with increasing PR and Re and decrease with increasing Kn. In contrast, the pressure loss (f‾/fo) is found to decrease with increasing PR and Kn and increase with increasing Re. In addition, for the convenience of engineering application, the empirical correlations of Nu‾/Nuo and f‾/fo versus PR, Kn and Re are proposed.
当电子器件的尺寸接近微米时,滑移速度和温度跳变可能对其热流体性能起关键作用。一些研究报告热性能随着克努森数(Kn)的增加而增加,而另一些则显示相反的观察结果。这种差异的理由尚未得到澄清。本文采用热晶格玻尔兹曼方法研究了流动滑移和温度跳变对充满空气的肋状微流控通道传热的影响。各参数分别为肋高(Hr *)、节距比(PR)、Kn和雷诺数(Re)。第一次观察到存在一个临界Hr * = 0.35,超过这个临界Hr * = 0.35后,由于壁面上的温度跳变引起的界面热阻和肋的热边界扰动,Nu /Nu0随着PR的增加而减小,低于这个临界Hr * = 0.35后,Nu /Nu0随着PR的增加而升高。对于固定肋高(Hr * = 0.25),观察到传热增强(Nu * /Nuo)随PR和Re的增加而增加,随Kn的增加而减小。相比之下,发现压力损失(f /fo)随PR、Kn的增加而减小,随Re的增加而增大。此外,为了工程应用的方便,提出Nu /傩、f /fo对PR、Kn、Re的经验关联。
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引用次数: 0
A numerical study on an innovative multi-branched inner tube design for double-pipe heat exchangers in high-efficiency renewable energy application 高效可再生能源应用中双管换热器多分支内管创新设计的数值研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-05-01 Epub Date: 2025-12-30 DOI: 10.1016/j.ijthermalsci.2025.110647
Joffin Jose Ponnore , Hazim Moria
Double-pipe heat exchangers have wide applications in renewable energy systems such as solar thermal collectors, geothermal heat loops, and biomass-based energy recovery units. This work presents a novel and pioneering double-pipe heat exchanger featuring an innovative branched inner tube design (see the graphical abstract), which represents a significant departure from conventional configurations and introduces a new paradigm in passive heat transfer enhancement. This unique design simultaneously increases the effective heat transfer surface area and enhances fluid turbulence and mixing, thereby significantly improving thermal performance. To thoroughly assess this design's impact, comprehensive numerical simulations were conducted using a validated finite volume method under turbulent flow conditions. These simulations investigated the dynamic interaction between flow velocities in both the inner and outer tubes, comparing scenarios where the inner tube flow velocity was either higher or lower. Results consistently demonstrate that the multi-branched configuration achieves greater temperature differences and superior overall effectiveness when contrasted with conventional straight-tube designs, particularly in counter-flow arrangements. For instance, the multi-branched setup led to an increase in outlet temperature of up to 7.8 °C in counter-flow at an inner inlet velocity of 0.16 m/s, corresponding to a thermal performance enhancement of approximately 40 % compared to the baseline straight-tube design. While increasing inner tube velocity generally improved the Nusselt number, it also resulted in a more pronounced pressure drop within the multi-branched design. Nevertheless, the multi-branched heat exchanger consistently exhibited substantially higher effectiveness across all velocities and flow patterns. For instance, at 0.16 m/s, the multi-branched design achieved effectiveness values of 0.20 (parallel) and 0.277 (counter), marking improvements of 43 % and 42 % over the straight design's 0.14 and 0.195, respectively. These findings conclusively demonstrate that the proposed multi-branched architecture offers a highly effective, compact, and passive solution for boosting thermal efficiency in renewable energy systems, addressing a critical need for high-performance heat exchangers in space-constrained sustainable applications.
双管换热器在可再生能源系统中有着广泛的应用,如太阳能集热器、地热循环和基于生物质的能量回收装置。这项工作提出了一种新颖的、开创性的双管换热器,具有创新的分支内管设计(见图形摘要),它代表了对传统配置的重大背离,并引入了被动传热增强的新范式。这种独特的设计同时增加了有效传热表面积,增强了流体的湍流和混合,从而显著提高了热性能。为了彻底评估该设计的影响,在湍流条件下,使用经过验证的有限体积方法进行了全面的数值模拟。这些模拟研究了内管内和外管内流速之间的动态相互作用,比较了内管内流速较高或较低的情况。结果一致表明,与传统的直管设计相比,多分支结构具有更大的温差和更好的整体效率,特别是在逆流布置中。例如,在内部进口速度为0.16 m/s的情况下,多分支装置导致逆流出口温度提高了7.8°C,与基准直管设计相比,热性能提高了约40%。虽然增加内管速度通常会提高努塞尔数,但在多分支设计中,它也会导致更明显的压降。然而,多分支热交换器在所有速度和流量模式下都表现出更高的效率。例如,在0.16 m/s时,多分支设计的效率值为0.20(并行)和0.277(计数器),比直线设计的0.14和0.195分别提高了43%和42%。这些研究结果最终表明,所提出的多分支架构为提高可再生能源系统的热效率提供了一种高效、紧凑和被动的解决方案,解决了在空间有限的可持续应用中对高性能热交换器的关键需求。
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引用次数: 0
Thermal-hydraulic performance and heat transfer modelling of partially filled periodic octet foam heat sinks 部分填充周期泡沫散热器的热工性能和传热模型
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-05-01 Epub Date: 2025-12-31 DOI: 10.1016/j.ijthermalsci.2025.110632
Nitin Hanuman Roge, Shankar Krishnan, S.V. Prabhu
The present study investigates the thermal and hydrodynamic performance of a heat sink channel partially filled with open-cell AlSi10Mg metal foam. Three configurations are considered :Hf=0.5H, Hf=0.75H and Hf=H, where Hf is the foam height and H is the height of the channel, and they are referred to as Cases 1, 2 and 3, respectively. The study examined over a Reynolds number range of 5000–25,000. The metal foam has a thickness of 12.5 mm and a porosity of 0.706. Wall temperature distributions are captured using a thin stainless steel foil coated with high-emissivity paint and measured through infrared thermography. Results show that reducing the foam height significantly decreases pressure drop, with the 0.5H configuration exhibiting a 10–12 times lower pressure drop than the fully filled case. However, there is a corresponding reduction in heat transfer. Thermal performance evaluation indicates that each configuration achieves a favourable PEC and CPPC values. To isolate the heat transfer mechanisms, complementary resin foam experiments demonstrate that nearly 80 % of the total heat transfer is contributed by the metal foam. A unified two-model analysis framework is introduced to quantify mass flow separation, heat transfer, and pressure drop in partially filled channels using structured foams: a behaviour not previously characterised in the literature. Using combined experimental measurements and analytical modelling, the study develops predictive relations capable of accurately estimating both thermal and hydrodynamic performance across porous bypass configurations. A generalised correlation is further proposed to estimate the Nusselt number for both gap and no-gap configurations, formulated using the Reynolds number based on the strut diameter and effective thermal properties. Together, these contributions provide the comprehensive predictive tools tailored specifically for structured lattice foam channels, enabling more reliable design and optimisation under practical heat-transfer and pressure-drop constraints.
本文研究了部分填充开孔AlSi10Mg金属泡沫的热沉通道的热学和流体力学性能。考虑Hf=0.5H、Hf=0.75H和Hf=H三种构型,其中Hf为泡沫高度,H为通道高度,分别称为情形1、情形2和情形3。该研究检查了5000 - 25000的雷诺数范围。金属泡沫的厚度为12.5 mm,孔隙率为0.706。利用涂有高发射率涂料的薄不锈钢箔捕获壁温分布,并通过红外热成像进行测量。结果表明,降低泡沫高度可显著降低压降,0.5H结构的压降比完全填充情况低10-12倍。然而,传热也有相应的减少。热性能评价表明,每种结构都达到了较好的PEC和CPPC值。为了隔离传热机制,互补树脂泡沫实验表明,近80%的总传热是由金属泡沫贡献的。引入了统一的双模型分析框架,以定量质量流分离,传热和压力降在部分填充的通道使用结构化泡沫:以前没有在文献中描述的行为。通过结合实验测量和分析建模,该研究建立了预测关系,能够准确估计多孔旁通配置的热性能和水动力性能。进一步提出了一个广义的相关性来估计间隙和无间隙构型的努塞尔数,使用基于支柱直径和有效热性能的雷诺数来表示。总之,这些贡献提供了专门为结构化晶格泡沫通道量身定制的综合预测工具,在实际传热和压降限制下实现更可靠的设计和优化。
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引用次数: 0
Heat and mass transfer investigation concerning drug droplet phase change in nasal drug delivery 鼻腔给药过程中药滴相变的传热传质研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-05-01 Epub Date: 2025-12-17 DOI: 10.1016/j.ijthermalsci.2025.110589
Kartika Chandra Tripathy, Ajay Bhandari
The nasal cavity is the primary site for airborne pollutant deposition, making it susceptible to allergic rhinitis, especially in patients with septal deviations. While previous studies have examined drug delivery to standard regions of the nasal passages, limited attention has been given to the pollutant-prone areas in the deviated cavities. Additionally, most models treat drug droplets as inert, smooth spheres, neglecting their size changes due to heat and mass exchange within the thermally conditioned nasal environment. This study addresses these gaps by numerically investigating the deposition behavior of airborne particles and drug droplets in a nasal cavity with an S-shaped septal deviation. Airborne particles are modeled as solids using a Lagrangian approach, while drug droplets are simulated with heat and mass transfer to account for size evolution influenced by the vascularized mucosal lining. A coupled discrete phase–Eulerian wall film model captures film patterns, rebound, coalescence, evaporation, and secondary atomization at the wall surface. Results show significant evaporation for droplets ≤ 5 μm, with complete evaporation at 2 μm. The droplets (10 and 15 μm) demonstrate even deposition patterns and improved surface coverage. Droplet evaporation is reduced under humid, cool conditions but becomes significant in dry, warm environments. Optimal spray parameters vary by droplet size: 10 μm (10°, 5 m/s), 15 μm (30°, 15 m/s), 20 μm (20°, 5 m/s), and 25 μm (20°, 10 m/s). This study offers a novel and comprehensive simulation framework to inform nasal drug delivery design in anatomically deviated airways, improving therapeutic strategies for allergic rhinitis.
鼻腔是空气污染物沉积的主要部位,易患变应性鼻炎,尤其是中隔偏曲患者。虽然以前的研究已经检查了药物在鼻道标准区域的输送,但对偏离腔中容易产生污染物的区域的关注有限。此外,大多数模型将药物液滴视为惰性的、光滑的球体,忽略了它们在热条件鼻腔环境中由于热量和质量交换而产生的大小变化。本研究通过数值研究空气中颗粒和药物滴在s型鼻中隔偏曲鼻腔中的沉积行为来解决这些空白。使用拉格朗日方法将空气中的颗粒建模为固体,而通过传热传质模拟药物液滴,以解释受血管化粘膜衬里影响的大小演变。一个耦合的离散相-欧拉壁膜模型捕获了壁表面的膜模式、反弹、聚并、蒸发和二次雾化。结果表明:≤5 μm的液滴蒸发显著,2 μm的液滴完全蒸发;液滴(10 μm和15 μm)表现出均匀的沉积模式和改善的表面覆盖率。液滴蒸发在潮湿、凉爽的条件下减少,但在干燥、温暖的环境中变得显著。雾滴粒径不同,最佳喷雾参数为:10 μm(10°,5m /s)、15 μm(30°,15m /s)、20 μm(20°,5m /s)、25 μm(20°,10m /s)。本研究提供了一个新颖而全面的模拟框架,为解剖学上偏气道的鼻腔给药设计提供信息,改善变应性鼻炎的治疗策略。
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引用次数: 0
Influence of deposition strategy on melt pool behavior and forming morphology of directed energy deposition-arc 沉积策略对定向能沉积弧熔池行为及成形形貌的影响
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-05-01 Epub Date: 2025-12-18 DOI: 10.1016/j.ijthermalsci.2025.110600
Qianru Wu , Maoqi Xu , Chengchun Zhang , Kuilin Huang , Jiachen Wang , Jiquan Yang , Changmeng Liu
In directed energy deposition-arc (DED-arc), the melt pool's thermodynamic behavior significantly impacts component morphology. Most existing studies focus on the influence of individual process parameters, with limited systematic investigation into the effects of key deposition strategies such as scanning strategy, interlayer cooling time, and deposition length. To address this, this study establishes a three-dimensional transient numerical model of DED-arc to systematically investigate how these strategies influence the melt pool's dynamics and formation characteristics. The results show that, increasing the interlayer cooling time from 0 s to 10 s significantly improves dimensional uniformity by approximately 19.7 %, achieved by decreasing the average deposition width by about 6.1 % and increasing the height by nearly 25.9 %. Furthermore, compared with unidirectional scanning, a bidirectional scanning strategy optimizes heat accumulation and enhances melt pool stability. Increasing the deposition length extends the stable formation zone, effectively mitigating the adverse impact of end instabilities on overall morphology. This study provides quantitative theoretical guidance for process optimization, parameter selection, and stable multi-layer formation in DED-arc.
在定向能沉积电弧中,熔池的热力学行为对构件形貌有显著影响。现有的研究大多集中在单个工艺参数的影响上,而对关键沉积策略(如扫描策略、层间冷却时间和沉积长度)的影响的系统研究有限。为了解决这一问题,本研究建立了一个三维电弧瞬态数值模型,以系统地研究这些策略如何影响熔池的动力学和形成特征。结果表明,将层间冷却时间从0 s延长至10 s,通过降低平均沉积宽度约6.1%,提高平均沉积高度约25.9%,可显著提高尺寸均匀性约19.7%。此外,与单向扫描相比,双向扫描策略优化了热积累,提高了熔池稳定性。增加沉积长度延长了稳定的形成区,有效地减轻了末端不稳定性对整体形貌的不利影响。该研究为电弧的工艺优化、参数选择和稳定的多层成形提供了定量的理论指导。
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引用次数: 0
Centrifugal-buoyancy instability on transient fluid flow and energy distribution through a strongly bent rectangular channel 强弯曲矩形通道中瞬态流体流动和能量分配的离心-浮力不稳定性
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-05-01 Epub Date: 2025-12-24 DOI: 10.1016/j.ijthermalsci.2025.110611
Selim Hussen , Ratan Kumar Chanda , Sanjit Kumar Paul , Rabindra Nath Mondal
This study numerically investigates the buoyancy effect and centrifugal influence on the onset of secondary vortex generation in non-isothermal flow through a strongly bent rectangular channel with an aspect ratio of 2. The channel is such that the bottom wall is heated while cooling from the top; the vertical sidewalls are adiabatic. Using a spectral approach for the dimensionless parameters, the buoyancy force (the Grashof number, Gr=1000), centrifugal force (curvature,δ=0.5), Prandtl number (Pr=7.0forwater) and an assortment of pressure gradient parameters, the Dean number (0<Dn≤1500), a linearly unstable steady branch comprising a symmetric 2-vortex solution is obtained. The non-linear features of the transient flow are examined by considering the time advancement analysis of the resistance coefficient (λ) and the Nusselt number (Nu). The analysis reveals an asymmetric solution of unsteady flow caused by the strong centrifugal force. A 2- to 4-vortex of multi-periodic state and a 2- to 6-vortex of chaotic flow phenomena are observed, where the solution structure is affirmed with the phase space and the power spectrum analysis. The study also compares the results with the slight curvature (δ=0.001) flow with comparatively low buoyancy force (Gr=500) on the vortex structure. Finally, energy distribution from the heated wall to the fluid is investigated through Nu and the time average of Nu. The chaotic phenomena are explored to regulate heat transfer due to the strong flow at higher Dean numbers. TECPLOT 360 is used for flow visualization, and CODE BLOCK is utilized for simulation.
本文数值研究了长径比为2的强弯曲矩形通道非等温流动中浮力和离心力对二次涡发生的影响。所述通道使所述底壁在从所述顶部冷却的同时被加热;垂直侧壁是绝热的。对无量纲参数浮力(Grashof数,Gr=1000)、离心力(曲率,δ=0.5)、普朗特数(水的Pr=7.0)和压力梯度参数Dean数(0<Dn≤1500)采用谱法,得到了一个包含对称双涡解的线性不稳定稳态分支。考虑阻力系数λ和努塞尔数Nu的时间推进分析,考察了瞬态流动的非线性特征。分析揭示了由强离心力引起的非定常流动的非对称解。观察到多周期态的2 ~ 4涡旋和混沌流的2 ~ 6涡旋现象,并通过相空间和功率谱分析确定了解的结构。并与较低浮力(Gr=500)下的小曲率(δ=0.001)流对涡结构的影响进行了比较。最后,通过Nu和Nu的时间平均值研究了从加热壁面到流体的能量分布。探讨了在高迪安数下由于强流动而产生的混沌现象来调节换热。流程可视化使用TECPLOT 360,仿真使用CODE BLOCK。
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引用次数: 0
Programmable metasurfaces far-field scattering amplitude modulation based on FPGA expansion modules 基于FPGA扩展模块的可编程超表面远场散射调幅
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-05-01 Epub Date: 2025-12-22 DOI: 10.1016/j.ijthermalsci.2025.110612
Bin Lou , Bowen Zeng , Xufeng Jing
—Compared to conventional metasurfaces, digitally encoded metasurfaces provide a simpler and more convenient method of physical modulation, demonstrating electromagnetic control of metasurfaces in a concise manner. We propose a programmable metasurfaces consisting of external circuits with amplitude modulation for enhanced control of electromagnetic beams. An FPGA (Field Programmable Gate Array) is utilized to control the PIN diode on each metasurfaces cell, and the phase state of the metasurfaces cell is controlled by changing the bias voltage. Importantly, we introduced a "sampling resistor" method to change the amplitude of individual superlattices without changing the phase of the superlattice. By applying this method to beam splitting control, the scattered energy of each beam can be independently regulated without changing the beam direction.
与传统的超表面相比,数字编码的超表面提供了一种更简单、更方便的物理调制方法,以简洁的方式演示了超表面的电磁控制。我们提出了一个可编程的超表面组成的外部电路与调幅,以加强控制电磁波束。利用FPGA(现场可编程门阵列)控制每个元表面单元的PIN二极管,并通过改变偏置电压来控制元表面单元的相态。重要的是,我们引入了一种“采样电阻”方法来改变单个超晶格的振幅,而不改变超晶格的相位。将该方法应用于分束控制中,可以在不改变光束方向的情况下独立调节各光束的散射能量。
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引用次数: 0
Modeling of stress field and process parameter optimization in laser welding of thin-walled components based on microstructural analysis 基于微结构分析的薄壁构件激光焊接应力场建模及工艺参数优化
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-05-01 Epub Date: 2025-12-22 DOI: 10.1016/j.ijthermalsci.2025.110619
Liuyang Li , Yanbin Zhang , Kaiyao Li , Qingfeng Bie , Xuelei Song , Guanqun Li , Fuyou Wang , Peng Gong , Lingyi Sun , Changhe Li
Laser welding is widely used for joining thin-walled SUS304 stainless-steel components in applications such as commercial kitchenware, aerospace, and automotive structures, where dimensional accuracy and deformation control are critical. However, the high energy density and localized heating of laser beams easily induce large temperature gradients, leading to significant welding deformation and residual stress in thin plates. For 1.0 mm-thick SUS304 stainless-steel specimens. A three-dimensional finite-difference temperature-field model and an accompanying stress-field model for thin-walled welding were developed. These models assume a double-ellipsoidal heat source, isotropic thermal conductivity, and initial room temperature. The double-ellipsoidal heat-source model was calibrated, and stress deformation was experimentally verified. For 1.0 mm-thick SUS304 stainless-steel specimens, the temperature-field model showed a maximum error of 1.5 %, while the stress-deformation model exhibited trends consistent with experimental results. Additionally, the combined effects of welding power and speed on welding temperature, thermal deformation, and both macroscopic and microscopic weld morphology were investigated for the 1.0 mm-thick SUS304 stainless-steel specimens. Optimal welding parameters were determined through a comprehensive analysis of the welding temperature, molten pool features, and EBSD analysis. With a laser power of 600 W and welding speed of 4 m/min, a lower welding temperature (1450 °C), reduced microstrain (3500), and a stable molten-pool state has been achieved. This study provides theoretical insights into the welding principles of thin-walled components and lays the groundwork for optimizing process parameters.
激光焊接广泛用于连接薄壁SUS304不锈钢部件,如商用厨具,航空航天和汽车结构,其中尺寸精度和变形控制是至关重要的。然而,激光束的高能量密度和局部加热容易产生较大的温度梯度,导致薄板的焊接变形和残余应力显著。适用于1.0 mm厚SUS304不锈钢试样。建立了薄壁焊接的三维有限差分温度场模型和应力场模型。这些模型假设一个双椭球热源,各向同性导热系数和初始室温。对双椭球热源模型进行了标定,并对应力变形进行了实验验证。对于1.0 mm厚SUS304不锈钢试样,温度场模型的最大误差为1.5%,应力变形模型的变化趋势与试验结果一致。此外,还研究了焊接功率和速度对1.0 mm厚SUS304不锈钢试样的焊接温度、热变形以及宏观和微观焊缝形貌的综合影响。通过综合分析焊接温度、熔池特征和EBSD分析,确定了最优焊接参数。当激光功率为600 W,焊接速度为4 m/min时,焊接温度降低(1450℃),微应变降低(3500℃),熔池状态稳定。本研究为薄壁构件的焊接原理提供了理论见解,并为优化工艺参数奠定了基础。
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引用次数: 0
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International Journal of Thermal Sciences
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